Service Information - Honda INTERCEPTOR 2002 Service Manual

CLUTCH
SERVICE INFORMATION
GENERAL
• This section covers service of the clutch and primary drive gear. All service can be done with the engine installed in the
frame.
• Transmission oil viscosity and level have an effect on clutch disengagement. When the clutch does not disengage or the
motorcycle creeps with the clutch lever fu lly activated, inspect the transmission o il level before servicing the cl utch system.
SPECIFICATIONS
Unit: mm (in)
ITEM
I
STANDARD
SERVICE LIMIT
Recommended clutch fluid Honda DOT 4 brake fluid I
-
Clutch master cylinder
I
Cylinder 1.0.:.. 12.700- 12.743 (0.5000 - 0.5017)
12.76 (0.502)
Piston 0.0.
12.657 - 12.684 (0.4983 - 0.4994)
-
- -
12.65 (0.498)
Clutch Spring free length 46.7 (1.84) 45.8 (1.80)
~
Di•othickoe"
Plate warpage
tch outer guide 1. 0.
nshaft 0.0. at clutch outer guide
TORQUE VALUES
Clutch spring bolt
Clutch center lock nut
Clutch slave cylinder bleed valve
Oil pump driven sprocket bolt
Ignition pulse generato r rotor/primary
drive gear flange bolt
Clutch master cylinder reservoir cap
screw
Clutch hose oil bolt
Clutch lever pivot bolt
Clutch lever pivot nut
Clutch switch screw
TOOLS
Clutch center holder
Snap ring pliers
9-4
2.92 - 3.08 (0.115- 0.121)
2.5 (0. 10)
-
0.30 (0.012)
24.995- 25.012 (0.9841 - 0.9847)
25.08 (0.987)
24.980--24.993 (0.9835 - 0.9840)
24.96 (0.983)
12 N·m (1.2 kgf·m, 9 lbf·ft)
127 N·m (1 3.0 kgf·m, 94
lbf.ft)
9 N·m (0.9 kgf·m, 6.5 lbf.ft)
18 N·m (1.8 kgf·m, 13 lbf·ft)
103 N·m (10.5 kgf·m, 76
lbf·ft)
2 N·m (0.2 kgf·m, 1.4 lbf·ft)
34 N·m (3.5 kgf.m, 25 lbf·ft)
1 N·m (0.1 kgf·m, 0.7 lbf.ft)
6 N·m (0.6 kgf·m, 4.3 lbf·ft)
1 N·m (0. 1 kgf·m, 0. 7 lbf·ft)
07724-0050002
07914-SA50001
Apply oil to the thread and flange sur-
face
Stake the nut
Apply a locking agent to the thread s
Apply oil to the threads and flange su r-
face
Equivalent commercially ava il able in
U.S.A.