TROUBLESHOOTING
ENGINE DOES
NOT START OR IS HARD TO START
1.
Spark Plug Inspection
Remove and inspect spark plug.
Are the spark plugs in good condition?
NO
-
•
Incorrect spark
plug
heat
range
•
Incorrect spa
rk
plug g
ap
•
Dirty
air
cleaner
YES
-
GO TO STEP 2.
2.
Spark Test
Perform spark test.
Is the spark quality
good?
NO
-
•
Faulty spark plug
•
Loose or
disconnect
ed
ignition
system wires
•
Faulty direct
ignition coil
•
Fau lty ignition pulse
generator
•
Faulty
engine sto
p
swit
ch
•
Faulty engine control module
(ECM)
YES
-
GO TO
STEP
3.
3.
Programmed Fuel Injection System Inspection
Check the fuel injection system.
Is the fuel injection system normal?
NO
-
Faulty fuel injection system
(page
5-68).
YES
-
GO
TO STEP 4.
4.
Cylinder compression
Inspection
Test t he
cylinder
com
pression.
Is the compression as specified?
NO
-
•
Valve stuck open
•
Worn
cylinder
and piston rings
•
Damaged cylinder head gasket
•
Seized valve
•
Improper valve timing
YES
-
GO TO STEP 5.
5.
Engine
Start Condition
Start
by
f
ollowing the no
rm
al procedure.
Does
the engine start but stops?
Yes
-
•
Leaking
insulator
•
Faulty starter valve
•
Improper
ignition
timing
(Faulty
ECM
or ignition
pulse generator)
•
Contaminated fuel
ENGINE LACKS POWER
23-2
1.
Drive
Train Inspection
Ra ise wheel
off the g ro und and sp
in
by hand.
Does
the
wheel spin freely?
NO
-
•
Brake dragging
•
Worn or damaged wheel bearings
•
Drive
chain
adjustment too tight
•
Wheel
installed improperly
YES
- GO TO STEP 2.