Service Information - Honda CBR600F4i Series Service Manual

HYDRAULIC BRAKE
SERVICE INFORMATION
GENERAL
ACAUTION
Frequent inhalatinn nf brake pad dust, regardless of material composition cuu ld ue li aLa1dous to your healt h.
Avoid breathing dust pa rticles.
• Never use an air hose u, b, ush to clean brake assembl iP.s. Use and OSHA-app roved vocu um cleaner.
A c.o nt11mi nated brake disc or pod reduces stopping power. Discard contam inated pads and clean a contami n11t P.rl rlisc w ith
a high quality brake digreasing aye11t.
Check the brake system by applying the brake lever or peda l ofter th e ai r bleed in g.
Sp illP.ri brake fluid will severely domage instrument lenses and pai nted su rraces. IL is also ha, mful to so m e rubber parts. BP.
careful whenever you remove th e reservoir caµ; make sure the front reservoir is hori zont al first.
Never allow conla1 ni11ates (dirt, water, etc.) t o gP.t into an open reservoir.
Once the hyrl r11ulir. syst em has been opened, or if the brake feels spongy, the system must be b led.
Always use fresh DOT 4 brake f luid from a sealed cu 11Lai 11e1 when se,vicing t he system. Do not mi x d ifferent types o f fluid
t hey may not be comµatible.
Always check brake oper11tion before riding the m otorcycle.
SPECIFICATIONS
Unit : mm (in)
-
ITEM
STANDARD
SERVICE LIMIT
Front
Specified brake fl uid
DOT 4
- -
Brake <1,sc th ick ness 4.4 - 4.6 (0. 17 - 0 .18)
3.5 (0.14)
Br11kP. rlisc runo ut
- -
0.20 (0.008)
-
Master r.yli nrlP.r I.D.
15.870 - 15.913 (0.6248- 0.6265)
15.925 (0.6270)
Master p isto n O.D. 15.827 - 15.854 (0.6231 - 0.6242 )
15.8 15 (0.6226)
Ca lipe r cyl i nner I.D. A
33.96 - 34.01 (1.337
1.339)
34.02 (1,339)
A
32.030 - 32.080 (1.2610- 1.26301 32.09 (1.263)
Cal iper p ist on O.D.
A
33.802 - 33.835 ( 1.3308 - 1.3321 l
33.794 (1 .3305}
B
31.877 - 31 .910 (1 .2550 - 1.2563) 3 1.869 (1. 2547}
Rear
Sµeci fied urake flu id
DOT
4
- -
Brake peda l heiyhl
75 (3.0)
- -
Brake disc thick111,1ss
4.8 - 5.2 (0 .19 - 0.20}
4.0 (0.16)
Brake disc runout
--
0.30 (0.012)
--
Master cylinder I.D.
14,000 - 14.043 (0.5512 -0.5529)
14.055 (0.5533)
--
Master p iston O.D.
13.957 - 13.984 (0.5495-0.5506)
13.945 (0.5490)
-
Colipcr cyli nder I.D.
38. 18 - 38.23 (1 .053- 1.505)
38.24 ( 1.506)
Ca liper piston 0.D.
38.098 - 38.1 ~8
( 1
A999 - 1.5019)
38.09 (1500)
-
-
15-2
;