Honda INTERCEPTOR 2002 Service Manual page 369

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CRANKCASE/
TRANSMISSION
Install
the
oil
ori-
Install the oil orifices, VTEC oil pass collar, tra nsmis-
ftces
with their
sion oil jets and mainshaft oil sea
l
in the
upper
large 1.0
.
side
fac-
cra nkcase.
ing the upper crank-
case.
11-14
Instal
l t
he lower
crankcase
onto
the
upper
crankcase
by aligning the shift
forks onto their proper
grooves
on the mainshaft
and
countershaft
shifter gears.
Install
the new
9
m
m
bolt
s
into
ma
in
journal
bolt
holes.
Install the
t
hree 7
mm bolts
and six 6 mm bolts.
Make sure
t
he upper and
lower crankcase
are
seated securely.
Check
that
the
swingarm
pivot collars are
seated in
the
crankcase.
Tighten
t
he main journal
9
mm bolts using
the
Plast
ic
Region Tightening Method.
Do not
reuse
the
main
jou
rnal
9 mm bolts,
beca use
the
correct axial tension will
not
be
obtained.
The mai
n
journal
9 mm
bolts
are pre-coated with
an
oil
additive
for
stability
of
axial
tension.
Do
not remove
the o
il additi
ve
f
rom
the
new
9
mm
bolts
surfaces.
Tighten
the
9 mm bolts
in
the nu
merical
order
cast
on the lower crankcase in severa
l
steps,
then tighten
them to t he
specified
torque.
TORQUE:
20 N·m (2.0 kgf·m
,
14
lbf.ft)
7 mm BOLTS
~
S
9 mm BOLTS
PIVOT COLLARS
9mm
BOLTS

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