Honda INTERCEPTOR 2002 Service Manual page 392

SERVICE INFORMATION
GENERAL
FRONT WHEEL/ SUSPENSION/STEERING
• When servicing the f ront wheel, fork or steering stem, support the motorcycle using a safety stand or hoist.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc
with a high quality brake degreasing agent.
• After the front wheel installation, check the brake operation by applying the brake lever and pedal.
• Refer to the brake system information (page 15-4).
• Use only tires marked "TUBELESS" and tubeless valve stems on rim marked "TU BELESS TIRE APPLICABLE".
SPECIFICATIONS
Unit: mm (in)
ITEM
STANDARD SERVICE LIMIT
Minimum tire tread depth
- I
1.5 (0.06)
Cold tire pres- Up to 90 kg (200 lb) load 250 kPa (2.50 kgf/cm
2
,
36 psi)
-
sure
Up to maximum weight capacity 250 kPa (2.50 kgf/cm 2
,
36 psi)
-
Axle runout
-
0.2 (0.01)
Wheel rim
Radial -
2.0 (0.08)
run out
Axial
-
2.0 (0.08)
Wheel ba lance weight
-
60 g (2.1oz)
max.
Fork
Spring free length
334.3 (13.16)
327.61 (12.898)
Pipe runout
-
0.20 (0.008)
Pre-load adjuster initial setting 6 mm (0.2 in ) from top surface of fork
-
cap
Recommended fork fl uid Pro Honda Suspension Fluid SS-8
-
Fluid level
Flu id capacity
t-sieering head bearing pre-load
TORQUE VALUES
Handlebar weight mounting screw
Handlebar pinch bolt
Front axle bolt
Front axle holder pinch bolt
Front brake disc bolt
Fork socket bolt
Fork bolt
For damper rod lock nut
Steering stem nut
Steeri ng bearing adjusting nut
Steering bearing adjusting nut lock nut
Fork top bridge pinch bolt
Fork bottom bridge pinch f lange bolt
Front brake hose clamp flange bolt (lett
fork)
Front brake hose 3-way joint bolt (right
fork)
Front brake hose clamp bolt (steering
stem)
Right fro nt brake caliper mounting bolt
Front wheel pulser ring mounting bolt
(ABS type)
Left front brake caliper pivot bolt
Left front brake caliper bolt (second
master cylinder)
100 (3.9)
-
544 ± 2.5 em• ( 18.4 ± 0.08 US oz, 19.1
± -
0.091mp oz)
1.0- 1.5 kgf (2.2- 3.3 lbf)
-
10 N·m (1.0 kgf·m, 7 lbf·ft)
26 N·m (2.7 kgf·m, 20 lbf·ft)
59 N·m (6.0 kgf·m, 43 lbf·ft)
22 N·m (2.2 kgf·m, 161bf·ft)
20 N·m {2.0 kgf·m, 14 lbf·ft)
20 N·m (2.0 kgf.m, 14 lbf·ft)
23 N·m {2.3 kgf·m, 17 lbf·ft)
20 N·m {2.0 kgf·m, 14 lbf·ft)
103 N·m (10.5 kgf·m, 76
lbf·ft)
25 N·m (2.5 kgf·m, 18 lbf·ft)
23 N·m (2.3 kgf.m, 17 lbf·ft)
49 N·m (5.0 kgf·m, 36 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
31 N·m (3.2 kgf·m, 23 lbf·ft)
7 N·m (0.7 kgf·m, 5.1 lbf·ft)
31 N·m (3.2 kgf·m, 23 lbf·ft)
31 N·m (3.2 kgf·m, 23 lbf·ft)
ALOC screw; replace with a new one
ALOC bolt; replace with a new one
Apply a locking agent to the threads
Apply oil to the threads and seating sur-
face
See page 13-37
ALOC bolt; replace with a new one
Apply a locking agent to the threads
ALOC bolt; replace with a new one
ALOC bolt; replace with a new one
13-3