Honda INTERCEPTOR 2002 Service Manual page 637

INDEX
MAIN JOURNAL BEARING ........................................... 12-6
MAINTENANCE SCHEDULE ........................................... 3-4
MAP SENSOR ·· ·· ... .... ... ............ .......................... .. .......... 5-77
MODEL IDENTIFICATION ................ .. ...... .. ................. .. .. 1-2
MUFFLER/EXHAUST PIPE ....................... ..................... 2-28
NEUTRAL SWITCH ...................................................... 20-25
NUTS, BOLTS, FASTENERs .. .......... .... .... ..................... 3-33
02 SENSOR · · ········ ························· ............. ············· ······ 5-90
OIL COOLER .................................................................. 4-14
OIL PRESSURE INSPECTION .... ..................................... 4-5
OIL PRESSURE SWITCH····· ·········· .............................. 20-18
OIL PUMP ........................................................................ 4-8
OIL STRAINER/PRESSURE RELIEF VALVE·········· ·········· 4-6
OPEN AIR TEMPERATURE SENSOR ..................... .... 20-1 1
PAIR SOLENOID VALVE········································ .. ······ 5-87
PGM-FI (Programmed Fuel Injection) SYSTEM ············ 5-7
PGM-FI SELF-DIAGNOSIS MALFUNCTION
INDICATOR LAMP (M IL) FAILURE CODEs .................. 5-11
PGM-FI TROUBLESHOOTING ··· ················ ··· ·· ······ ········ 5-14
PISTON/CYLINDER···· ·· ······ ······ ···· ........... ........... .......... 12- 11
POOR HANDLING ..... ..................................................... 23-6
POOR PERFORMANCE AT HIGH SPEED ..................... 23-5
POOR PERFORMANCE AT LOW AND IDLE SPEED···· 23-4
PRESSURE REGULATOR ................. .... ........................ . 5-70
PRIMARY DRIVE GEAR ..... .. ... ........................... ............ 9-23
PROPORTIONAL CONTROL VALVE ........................... 15-33
RADIATOR ..................................................................... 6-13
RADIATOR COOLANT ................... ................................ 3-17
RADIATOR RESERVE TANK·········· ····· .................... ...... 6-17
REAR AXLE ASSEMBLY ............................................. 14-18
REAR AXLE DISASSEMBLY ......................................... 14-6
REAR AXLE/ BRAKE DISc ......... .................. ...... .... ....... 14-17
REAR BRAKE CALIPER .................. .............................. 15-41
REAR CAMSHAFT INSTALLATION .............................. 8-42
REAR CAMSHAFT REMOVAL ...................................... 8-14
REAR COWL ............ · · · · · · ···· ....... ·· ···· ............ ···· ········· ........ 2-5
REAR FENDER································ ··················· ············ 2-17
REAR MASTER CYLINDER ............ ....................... ...... 15-28
REAR WHEEL········ ......................................................... 14-5
REAR WHEEUSUSPENSION SPECIFICATIONs ............ 1-9
REGULATOR/ RECTIFIER··················· ···· ···· ·················· 17-13
RIGHT CRANKCASE COVER INSTALLATION ............. 9-25
RIGHT CRANKCASE COVER REMOVAL ...................... 9-14
SEAT ................................................................................ 2-5
SEAT COWL INSTALLATION ........ ................................. 2-4
SEAT RAIL ..... ................................................................ 2-23
SECONDARY AIR SUPPLY SYSTEM ........................... 3-18
SECONDARY MASTER CYLINDER ............................ 15-25
SERVICE INFORMATION
ANTI-LOCK BRAKE SYSTEM (ABS) .. .......... ............ 16-3
BATTERY/ CHARGING SYSTEM ............................... 17-3
CLUTCH .......... ... ............ ........... ................................... 9-4
COOLING SYSTEM ..................................................... 6-3
CRANKCASE/TRANSM ISSION .......... ......... ............. 11 -3
CRANKSHAFT/ PISTON/CYLINDER .. ............. .... ....... 12-3
CYLINDER HEADNALVEs ...................................... .... 8-3
ELECTRIC STARTER/ STARTER CLUTCH ................ 19-3
ENGINE REMOVAUINSTALLATION ......................... 7-4
FRAME/BODY PANELS/ EXHAUST SYSTEM········ ···· 2-3
FRONT WHEEUSUSPENSION/STEERING .............. 13-3
FUEL SYSTEM (Programmed Fuel Injection)··········· 5-3
GEARSH IFT LINKAGE .... ... ........ .. ....... .... .... .. ...... ...... 10-3
HYDRAULIC BRAKE- ................................................. 15-4
IGNITION SYSTEM ......................................... .......... 18-3
LIGHTS/ METERS/SWITCHEs ................ ................ ... 20-3
LUBRICATION SYSTEM ............................... ..... ......... 4-3
MAINTENANCE ........................... .. ............................. 3-2
REAR WHEEL SUSPENSION ................ ................... 14-3
SERVICE RULES .............................................................. 1-2
24-2
SHOCK ABSORBER ....... .......... .................................... 14-26
SIDE COWL ................. ..... ................................................ 2-8
SIDE STAND .......... ......................................................... 3.30
SIDE STAND SWITC H ... .............................................. 20-25
SPARK PLUG ....................... ...... ....................................... 3.7
SPEEDOMETERNE HICLE SPEED SENSOR ··········· .. ··20-12
STANDARD TORQUE VALUES ..... ........ .... .................... 1-12
STARTER CLU TCH ...................... ................................. 19-11
STARTER MOTOR ......... ... ............ .. ............................... 19-6
STARTER RELAY SWITCH ................... ....................... 19-17
STARTER VALVE .... ....................................................... 5.72
STARTER VALVE SYNCHRONIZATION .. ..................... 5.75
STATOR ..................................... ..... .............................. 17-1 0
STEERING HEAD BEARINGS ............... ......................... 3.34
STEERING STEM .................................. .. .. .. ................. 13-30
SUSPENSION ··········· ······ ..................................... ........... 3.31
SUSPENSION LINKAGE ................ ............... .. ............. 14-24
SWINGARM .. ............................................................... 14-31
SYSTEM DIAGRAM
ANTI-LOCK BRAKE SYSTEM (ABS) .............. ........... 16-2
BATTERY/CHARG ING SYSTEM .............. ................. 17-2
ELECTRIC STARTER/STARTER CLUTCH ................. 19-2
FUEL SYSTEM (Programmed Fuel Injection) ........... 5.5
IGN ITION SYSTEM ..................... .................... .... ...... 18-2
SYSTEM FLOW PATTERN .. ..... ... .... ................................ 6-2
SYSTEM LOCATION
BATTERY/CHARGING SYSTEM .......................... ..... 17-2
ELECTRIC STARTER/STAR TER CLUTCH ............ ..... 19-2
FUEL SYSTEM (Programmed Fuel Injection) ········· ·· 5-5
IGNITION SYSTEM ................................................... 18-2
LI GHTS/ METERS/SWITCHES ................ ................... 20-2
SYSTEM TESTING ........................................................... 5.5
TACHOMETER ............................................................. 20-15
TA IUBRAKE LIGHT ............................... .... ..................... 20-7
TH ERMOSTAT .............................................................. ... 6-8
THROTTLE BODy ........................................................... 5-63
THROTTLE OPERATION .................................................. 3-6
TOOLS .............................. ....... ...... .................... ............. 1-19
TP SENSOR ....... ..................... ............................ ............ 5-80
TRANSM ISSION ......... .. .... ....... .................... ............. ..... 11-6
TRIM CLIPS ...................................................... ......... ....... 2-4
TROUBLESHOOTING
ANTI-LOCK BRAKE SYSTEM (ABS) ......... ...... .......... 16-9
BATTERY/CHARGING SYSTEM ............... ...... ......... . 17-5
CLUTCH .............. .......... .. ............. ................... ............. 9.5
COOLING SYSTEM ................................... ...... .. ......... . 5.4
CRANKCASE/TRANSMISSION ................................ 11-4
CRANKSHAFT/ PISTON/CYLINDER .......................... 12-3
CYLINDER HEADNALVES .......................................... 8-5
ELECTRIC STARTER/ STARTER CLUTCH ................. 19-4
FRAME/BODY PANELS/ EXHAUST SYSTEM·· ··· ... · .. ··2-3
FRONT WHEEUSUSPENSION/STEERING ····· ···· ·····13-4
FUEL SYSTEM (Programmed Fuel Injection) ........... 5.4
GEARSHI FT LINKAGE ... .... .. .................. .................... 10-3
HYDRAU LIC BRAKE .................................................. 15-6
IGN ITION SYSTEM .. .............................. .............. ..... 18-4
LIG HTS/ METERS/ SWITCHES ....... ............................ 20-4
LUBRICATION SYSTEM ..... ..... ................................ ... 4.4
REAR W HEEL SUSPENSION ........... .................... ..... 14-4
TURN SIGNAL ......... .... ....................... ...... ............. .... ..... 20-6
TURN SIGNAL RELAY ................................................. 20-27
U PPER COWL ··· ····· ......................................................... 2-12
VALVE CLEARANCE ........................................................ 3.9
VALVE GUIDE REPLACEMENT ........ ... ... .. ................. ... . g. 25
VALVE SEAT INSPECTION/REFACING ........................ 8-26
VARIABLE AIR INTAKE CONTROL VALVE ................... 5-85
VTEC SPOOL VALVE ..................................................... 5-89
WATER PUMp ...... ........ .. ....... ................. ........ ................ 6-18
WHEEL SPEED SENSOR .................. ...... .. ...... ............. 16-31