Table of Contents
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Table of contents
Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1
1.1
Safety information .............................................................................................
1.1.1
Limitation of liability .................................................................................
1.1.2
Requirements on personnel ......................................................................
1.2
Safety signals and symbols .................................................................................
1.2.1
Safety signals in the manual ......................................................................
1.2.2
Safety symbols on manipulator labels .........................................................
1.3
Robot stopping functions ....................................................................................
1.4
Installation and commissioning ............................................................................
1.5
Operation ........................................................................................................
1.5.1
Unexpected movement of robot arm ...........................................................
1.6
Maintenance and repair ......................................................................................
1.6.1
Maintenance and repair ............................................................................
1.6.2
Emergency release of the robot axes ..........................................................
1.6.3
Brake testing ..........................................................................................
1.7
Troubleshooting ................................................................................................
1.8
Decommissioning ..............................................................................................
2
2.1
Introduction to installation and commissioning .......................................................
2.2
Unpacking .......................................................................................................
2.2.1
Pre-installation procedure .........................................................................
2.2.2
Working range ........................................................................................
2.2.3
Risk of tipping/stability .............................................................................
2.2.4
The unit is sensitive to ESD .......................................................................
2.3
On-site installation ............................................................................................
2.3.1
Lifting robot with roundslings ....................................................................
2.3.2
Lifting and turning a suspended mounted robot ............................................
2.3.3
Manually releasing the brakes ...................................................................
2.3.4
Orienting and securing the robot ................................................................
2.3.5
Setting the system parameters for a suspended or tilted robot .........................
2.3.6
Loads fitted to the robot, stopping time and braking distances .........................
2.3.7
Fitting equipment on the robot (robot dimensions) .........................................
2.4
Restricting the working range ..............................................................................
2.4.1
Axes with restricted working range .............................................................
2.4.2
Installation of additional mechanical stops on axis 3 ......................................
2.5
Electrical connections ........................................................................................
2.5.1
Robot cabling and connection points ..........................................................
2.6
Start of robot in cold environments ......................................................................
3
3.1
Introduction ......................................................................................................
3.2
Maintenance schedule and expected component life ...............................................
3.2.1
Specification of maintenance intervals ........................................................
3.2.2
Maintenance schedule .............................................................................
3.2.3
Expected component life ..........................................................................
3.3
Inspection activities ...........................................................................................
3.3.1
Inspecting the oil level, axis-1 gearbox ........................................................
3.3.2
Inspecting the oil level, axis 2 gearbox ........................................................
3.3.3
Inspecting the oil level, axis 3 gearbox ........................................................
3.3.4
Inspecting the oil level, axis 4 gearbox ........................................................
3.3.5
Inspecting the oil level, axis 5 gearbox ........................................................
Product manual - IRB 1520
3HAC043435-001 Revision: L
© Copyright 2012-2020 ABB. All rights reserved.
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