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IRB 1100
ABB Robotics IRB 1100 Manuals
Manuals and User Guides for ABB Robotics IRB 1100. We have
1
ABB Robotics IRB 1100 manual available for free PDF download: Product Manual
ABB Robotics IRB 1100 Product Manual (616 pages)
Brand:
ABB Robotics
| Category:
Robotics
| Size: 21.33 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
1 Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Installation and Commissioning
26
Operation
28
Unexpected Movement of Robot Arm
28
Maintenance and Repair
29
Emergency Release of the Robot Axes
32
Brake Testing
33
Troubleshooting
34
Decommissioning
35
2 Technical Data
37
Dimensions
41
Working Range
43
The Unit Is Sensitive to ESD
46
3 Installation and Commissioning
47
Introduction to Installation and Commissioning
47
Unpacking
48
Transportation Bracket (3HAC068893-001)
48
Pre-Installation Procedure
50
Risk of Tipping/Stability
51
On-Site Installation
53
Lifting the Robot
53
Lifting the Robot by One Person
53
Lifting and Rotating a Suspended Mounted Robot
55
Manually Releasing the Brakes
56
Orienting and Securing the Robot
58
Setting the System Parameters for a Suspended or a Tilted Robot
60
Loads Fitted to the Robot, Stopping Time and Braking Distances
65
Installation of Signal Lamp (Option)
66
Fitting Equipment on the Robot (Robot Dimensions)
67
Restricting the Working Range
72
Axes with Restricted Working Range
72
Mechanically Restricting the Working Range
73
Electrical Connections
74
Robot Cabling and Connection Points
74
Customer Connections
77
Start of Robot in Cold Environments
79
4 Maintenance
81
Introduction
81
Maintenance Schedule and Expected Component Life
82
Specification of Maintenance Intervals
82
Maintenance Schedule
83
Expected Component Life
84
Cleaning Activities
85
Cleaning the IRB 1100
85
Inspection Activities
87
Inspecting the Information Labels
87
Inspecting the Robot for Oil Seepage
89
Inspecting the Robot Cabling
90
Inspecting Timing Belts
91
Lubricating Activities
95
Lubricating the Cable Package
95
Replacing/Changing Activities
97
Replacing the Battery Pack
97
5 Repair
103
Introduction
103
General Procedures
104
Performing a Leak-Down Test
104
Mounting Instructions for Sealings
105
Cut the Paint or Surface on the Robot before Replacing Parts
108
Cable Harness
109
Replacing the Upper Cable Package
110
Replacing the Lower Cable Package
152
Replacing the SMB Unit
186
Swing and Base
194
Replacing the Base
194
Replacing the Swing
235
Lower Arm
279
Replacing the Lower Arm
279
Housing, Extender Unit and Wrist
310
Replacing the Housing
310
Replacing the Extender Unit and Wrist
352
Motors
390
Replacing the Axis-1 Motor
390
Replacing the Axis-2 Motor
405
Replacing the Axis-3 Motor
417
Replacing the Axis-4 Motor
428
Replacing the Axis-5 Motor
439
Replacing the Axis-6 Motor
449
Gearboxes
459
Replacing the Axis-1 Gearbox
459
Replacing the Axis-2 Gearbox
501
Replacing the Axis-3 Gearbox
518
Replacing the Axis-4 Gearbox
533
6 Calibration
559
Introduction to Calibration
559
Introduction and Calibration Terminology
559
Calibration Methods
560
When to Calibrate
562
Synchronization Marks and Axis Movement Directions
563
Synchronization Marks and Synchronization Position for Axes
563
Calibration Movement Directions for All Axes
564
Updating Revolution Counters
565
Calibrating with Axis Calibration Method
569
Description of Axis Calibration
569
Calibration Tools for Axis Calibration
572
Installation Locations for the Calibration Tools
575
Axis Calibration - Running the Calibration Procedure
578
Reference Calibration
584
Verifying the Calibration
586
Checking the Synchronization Position
587
7 Troubleshooting
589
Introduction to Troubleshooting
589
Oil and Grease Stains on Motors and Gearboxes
591
Mechanical Noise or Dissonance
592
Manipulator Collapses on Power down
594
8 Decommissioning
595
Introduction
595
Environmental Information
596
Scrapping of Robot
598
9 Reference Information
599
Introduction
599
Applicable Standards
600
Unit Conversion
602
Screw Joints
603
Weight Specifications
606
Standard Toolkit
607
Special Tools
608
10 Spare Parts
609
Spare Part Lists and Illustrations
609
Index
611
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