ABB Robotics IRC5 Safety Manual
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ABB Robotics IRC5 Safety Manual

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ROBOTICS
Safety manual for robot
Manipulator and IRC5 or OmniCore
controller

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Summary of Contents for ABB Robotics IRC5

  • Page 1 ROBOTICS Safety manual for robot Manipulator and IRC5 or OmniCore controller...
  • Page 2 Trace back information: Workspace 21A version a10 Checked in 2021-03-16 Skribenta version 5.4.005...
  • Page 3 Safety manual for robot Manipulator and IRC5 or OmniCore controller IRC5 & OmniCore Document ID: 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Installation and commissioning Operation Maintenance and repair Maintenance and repair ..................Emergency release of the robot axes ..............Troubleshooting Decommissioning Index Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    About this manual This manual contains safety information for the robot controllers and the manipulators from ABB Robotics. The information applies to robot, that is, a combination of manipulator and controller, IRC5 or OmniCore. Any deviations are listed in the Declaration by Manufacturer and further detailed in the product manuals.
  • Page 8 Release 20B. • Added warning regarding unexpected movement of robot arm to con- cerned chapters. Release 21A. Minor corrections. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 9: Safety Information

    ABB is not liable for damages caused by the use of non-original spare parts and equipment. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 10: Requirements On Personnel

    Personal protective equipment Use personal protective equipment, as stated in the product manual. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 11: Safety Signals And Symbols

    NOTE Signal word used to indicate important facts and conditions. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 12 This page is intentionally left blank...

  • Page 13: Robot Stopping Functions

    Protective Stop configured as General Stop (GS) The default configuration is stop category 1. (OmniCore) Continues on next page Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 14 Configuration to select General Stop, for example, protective stop in both manual mode and automatic mode, is not released. Note For IRC5, a safety input on the panel board that is initiated, must remain active for at least 1.5 s. Note For OmniCore, a safety input that is initiated must remain active for at least 100 The stop category configuration is detailed in the product manual for the controller.

  • Page 15: About Emergency Stops

    After actuation and before disengaging the emergency stop device, the machinery shall be inspected in order to detect the reason for actuation. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 16: Enabling Device And Hold-To-Run Functionality

    The manual full speed mode is not available in all markets. Deviations are listed in the product manual for the manipulator. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 17: Robot Operating Modes

    Protective stops through Three-position enabling switch General Stop, GS Deviations are listed in the product manual for the controller. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 18: About The Automatic Mode

    General Stop, GS Superior Stop, SS (not available for OmniCore) Deviations are listed in the product manual for the controller. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 19: Installation And Commissioning

    When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 20 The risk assessment should also consider other hazards arising from the application, such as, but not limited to: • Water • Compressed air • Hydraulics Continues on next page Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 21 Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 22 This page is intentionally left blank...

  • Page 23: Operation

    An IRC5 controller with a physical key for the mode selector, is designed so that the key fits on all IRC5 controllers, unless unique keys are ordered.
  • Page 24 This page is intentionally left blank...

  • Page 25: Maintenance And Repair

    90 °C. Hot oil or grease Continues on next page Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 26 See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Continues on next page Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 27 Manipulator movements can cause serious injuries on users and may damage equipment. Related information See also the safety information related to installation and operation. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 28: Emergency Release Of The Robot Axes

    The robot may be moved manually on smaller robot models, but larger models may require using an overhead crane or similar equipment. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.

  • Page 29: Troubleshooting

    Manipulator movements can cause serious injuries on users and may damage equipment. Related information See also the safety information related to installation, operation, maintenance, and repair. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 30 This page is intentionally left blank...

  • Page 31: Decommissioning

    A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
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  • Page 33: Index

    29 national regulations, 19 users requirements, 10 oil, 25 operating mode validity and responsibility, 9 automatic mode, 18 Safety manual for robot - Manipulator and IRC5 or OmniCore controller 3HAC031045-001 Revision: R © Copyright 2008-2021 ABB. All rights reserved.
  • Page 36 ABB AB Robotics & Discrete Automation S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS Robotics & Discrete Automation Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics &...

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