ABB Robotics OmniCore C90XT Manuals

ABB Robotics OmniCore C90XT Manuals

Manuals and User Guides for ABB Robotics OmniCore C90XT. We have 1 ABB Robotics OmniCore C90XT manual available for free PDF download: Product Manual

ABB Robotics OmniCore C90XT Product Manual

ABB Robotics OmniCore C90XT Product Manual (458 pages)

Brand: ABB Robotics | Category: Robotics | Size: 14.76 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
1 Safety

13
- Safety Information
  13
  - Limitation of Liability
    13
  - Safety Data
    14
  - Requirements on Personnel
    16
- Safety Signals and Symbols
  17
  - Safety Signals in the Manual
    17
  - Safety Symbols on Controller Labels
    19
- Robot Stopping Functions
  22
- Robot Operating Modes
  26
  - About the Manual Mode
    26
  - About the Automatic Mode
    28
- Installation and Commissioning
  29
- Operation
  32
- Maintenance and Repair
  33
- Troubleshooting
  34
- Decommissioning
  35
2 Controller Description

37
- Omnicore C90XT
  37
- Technical Data for Omnicore C90XT Controller
  38
- The Unit Is Sensitive to ESD
  43
- Handling of Flexpendant
  44
- Network Security
  46
- Open Source and 3Rd Party Components in Robotware
  47
- ABB Ability
  48
3 Installation and Commissioning

51
- Introduction to Installation and Commissioning
  51
- Installation Activities
  52
- Transporting and Handling
  53
  - Lifting the Controller Cabinet
    53
  - Unpacking
    54
  - Storing
    55
- On-Site Installation
  56
  - Required Installation Space
    56
  - Mounting the Flexpendant Holder
    58
- Electrical Connections
  64
- I/O System
  108
  - Available Fieldbuses
    108
  - Scalable I/O, Internal and External
    110
- Installing Options
  111
- Installing Add-On Devices
  151
  - Installing the Extension Box
    151
  - Installing the Conveyor Tracking Module to Extension Box
    156
- Installing External Devices
  159
- Initial Test before Commissioning
  160
4 Maintenance

161
- Maintenance Schedule, Omnicore
  161
- Inspection Activities
  162
  - Inspection of Controller
    162
- Cleaning Activities
  163
  - Cleaning Air Filter
    163
  - Cleaning of the Controller Cabinet
    165
  - Cleaning the Flexpendant
    166
- Changing/Replacing Activities
  168
  - Replacement of Air Filter
    168
- Function Tests
  171
5 Repair

179
- Introduction to Repair
  179
- Replacement of Controller Parts
  180
  - Opening the Robot Controller
    180
  - Replacing the Axis Computer
    181
  - Replacing the Fans
    187
    
    Replacing the Standard Fans
    188
    
    Replacing the Heat Exchanger
    192
  - Replacing the Robot Signal Exchange Proxy
    198
  - Replacing the Ethernet Switch
    204
  - Replacing the Connected Services Gateway
    208
  - Replacing the Scalable I/O Unit
    214
  - Replacing the Main Computer
    219
  - Replacing the Power Unit
    248
  - Replacing the Power Supply
    253
  - Replacing the Drive Unit
    263
  - Replacing the Fieldbus Master
    271
  - Replacing the Conveyor Tracking Module(CTM)
    285
  - Replacing the Air Filter
    290
- Replacing Parts on the Panels
  294
- Replacing Parts on the Flexpendant
  349
6 Decommissioning

357
- Introduction
  357
- Environmental Information
  358
7 Troubleshooting

361
- Introduction to Troubleshooting
  361
- Troubleshooting Fault Symptoms
  363
  - No Leds Are Lit on the Controller
    364
  - Start-Up Failure
    367
  - System Update Failure
    370
  - Problem Releasing the Robot Brakes
    371
  - Problem Starting or Connecting the Flexpendant
    375
  - Problem Using the Joystick
    379
  - Controller Fails to Start
    380
  - Reflashing Firmware Failure
    381
  - Inconsistent Path Accuracy
    382
- Troubleshooting Units
  384
8 Reference Information

421
- Introduction
  421
- Applicable Standards
  422
- Unit Conversion
  423
- Standard Toolkit for Controller
  424
- Screw Joints
  425
- Weight Specifications
  426
- Lifting Accessories and Lifting Instructions
  427
9 Spare Parts

429
- Controller Parts
  430
- Flexpendant Parts
  448
- Manipulator Cables
  449
  - Customer Cables - CP/CS Connectors (Option)
    450
  - Customer Cables - Ethernet Floor Cable
    451
- Index
  453

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