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IRB 4600
ABB Robotics IRB 4600 Manuals
Manuals and User Guides for ABB Robotics IRB 4600. We have
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ABB Robotics IRB 4600 manual available for free PDF download: Manual
ABB Robotics IRB 4600 Manual (400 pages)
Brand:
ABB Robotics
| Category:
Robotics
| Size: 36.85 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
18
How to Read the Product Manual
20
1 Safety
21
Safety Information
21
Limitation of Liability
21
Requirements on Personnel
22
Safety Signals and Symbols
23
Safety Signals in the Manual
23
Safety Symbols on Manipulator Labels
25
Robot Stopping Functions
31
Installation and Commissioning
32
Operation
35
Unexpected Movement of Robot Arm
35
Maintenance and Repair
36
Emergency Release of the Robot Axes
39
Brake Testing
40
Troubleshooting
41
Decommissioning
42
2 Installation and Commissioning
43
Introduction to Installation and Commissioning
43
Unpacking
44
Pre-Installation Procedure
44
Working Range and Type of Motion
48
Risk of Tipping/Stability
52
The Unit Is Sensitive to ESD
53
On-Site Installation
54
Lifting Robot with Roundslings
54
Lifting and Turning a Suspended Mounted Robot
57
Manually Releasing the Brakes
58
Orienting and Securing the Robot
61
Setting the System Parameters for a Suspended or Tilted Robot
65
Fitting Equipment on Robot
69
Loads Fitted to the Robot, Stopping Time and Braking Distances
76
Installation of Signal Lamp (Option)
77
Restricting the Working Range
78
Axes with Restricted Working Range
78
Mechanically Restricting the Working Range of Axis 1
79
Installing Options
82
Installation of Cooling Fan for Motors (Option)
82
Installation of Foundry Plus Cable Guard (Option No. 908-1)
89
Installing an Expansion Container
90
Robot in Hot Environments
94
Start of Robot in Hot Environments
94
Robot in Cold Environments
95
Start of Robot in Cold Environments
95
Electrical Connections
96
Robot Cabling and Connection Points
96
Customer Connection on Robot
99
3 Maintenance
105
Introduction
105
Maintenance Schedule
106
Specification of Maintenance Intervals
106
Maintenance Schedule
107
Expected Component Life
109
Inspection Activities
110
Inspecting Oil Level, Axis 1 Gearbox
110
Inspecting the Oil Level, Axis 2 Gearbox
117
Inspecting the Oil Level, Axis 3 Gearbox
119
Inspecting the Oil Level, Axis 4 Gearbox
122
Inspecting Oil Level, Gearbox Axes
124
Inspecting the Cable Harness
128
Inspecting Information Labels
130
Inspecting the Mechanical Stop Pin, Axis
133
Inspecting Additional Mechanical Stops
136
Inspecting Dampers
138
Inspecting the Pressure Relief Valve
140
Inspecting Signal Lamp (Option)
142
Replacement Activities
144
Type of Lubrication in Gearboxes
144
Changing the Oil, Axis-1 Gearbox on Floor Mounted Robots
146
Changing the Oil, Axis-1 Gearbox on Suspended Robots
152
Changing the Oil, Axis-2 Gearbox
159
Changing the Oil, Axis-3 Gearbox
163
Changing the Oil, Axis-4 Gearbox
169
Changing Oil, Axes-5 and -6 Gearboxes
173
Replacing SMB Battery
179
Cleaning Activities
184
Cleaning the IRB 4600
184
4 Repair
187
Introduction
187
General Procedures
188
Performing a Leak-Down Test
188
Mounting Instructions for Bearings
189
Mounting Instructions for Sealings
191
Cut the Paint or Surface on the Robot before Replacing Parts
194
The Brake Release Buttons May be Jammed after Service Work
195
Complete Robot
196
Removing the Complete Cable Harness
196
Refitting the Complete Cable Harness
209
Replacing SMB Unit
225
Replacing the Brake Release Board
231
Replacing the Base
236
Upper Arm
247
Replacing the Complete Upper Arm
247
Replacing Complete Tubular Shaft Unit
257
Replacing Wrist Unit
263
Measuring the Play, Axis 5
271
Measuring the Play, Axis 6
274
Lower Arm
277
Replacing the Lower Arm
277
Frame and Base
284
Replacing Stop Pin Axis
284
Motors
287
Removing Motors
287
Refitting Motors
295
Adjusting the Play of Axis 4, 5 and 6 Motors
305
Gearboxes
306
Replacing Gearbox Axis
306
Replacing Gearbox Axis
331
Replacing Gearbox Axis
332
5 Calibration
335
Introduction to Calibration
335
Introduction and Calibration Terminology
335
Calibration Methods
336
When to Calibrate
339
Synchronization Marks and Axis Movement Directions
340
Synchronization Marks and Synchronization Position for Axes
340
Calibration Movement Directions for All Axes
343
Updating Revolution Counters
344
Calibrating with Axis Calibration Method
348
Description of Axis Calibration
348
Calibration Tools for Axis Calibration
351
Installation Locations for the Calibration Tools
353
Axis Calibration - Running the Calibration Procedure
356
Reference Calibration
362
Calibrating with Calibration Pendulum Method
364
Calibrating with Wrist Optimization Method
365
Verifying the Calibration
366
Checking the Synchronization Position
367
6 Decommissioning
369
Introduction
369
Environmental Information
370
Scrapping of Robot
372
7 Robot Description
373
Manipulator Types and Variants
373
Type C of IRB 4600
374
Type D of IRB 4600
375
8 Reference Information
377
Introduction
377
Applicable Standards
378
Unit Conversion
380
Screw Joints
381
Weight Specifications
384
Standard Tools
385
Special Tools
386
Lifting Accessories and Lifting Instructions
389
9 Spare Part Lists
391
Spare Part Lists and Illustrations
391
10 Circuit Diagram
393
Circuit Diagrams
393
Index
395
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