ABB Robotics CRB 1100 Product Manual, Spare Parts
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ABB Robotics CRB 1100 Product Manual, Spare Parts

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Product manual, spare parts
CRB 1100

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Summary of Contents for ABB Robotics CRB 1100

  • Page 1 ROBOTICS Product manual, spare parts CRB 1100...
  • Page 2 Trace back information: Workspace Main version a396 Checked in 2021-03-31 Skribenta version 5.4.005...
  • Page 3 Product manual, spare parts CRB 1100-4/0.475 CRB 1100-4/0.58 OmniCore Document ID: 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    1.10 Spare parts - lead-through device ................. 1.11 Spare parts - laser scanner ................. 1.12 Spare parts - Accessories ................... 1.12.1 Axis Calibration items ................1.12.2 Special tools ..................Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    Overview of this manual About this manual This manual contains spare parts for: • CRB 1100 and all its variants. Usage This manual shall be used as a complement to the product manual for CRB 1100 during: • maintenance work • repair work.

  • Page 8: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 9 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 10 This page is intentionally left blank...

  • Page 11: Spare Parts And Exploded Views

    To replace the L2 parts require specialized training and might need special tools. Only ABB field service personnel or qualified personnel trained by ABB can replace L2 parts. Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 12: Spare Parts - Electrical Parts

    Process hub with lamp unit (CP/CS and air hose, with Ethernet) Spare part illustration Lower cable harness Rear connector interface Bottom connector interface xx1800003490 xx1800003511 Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 13 1 Spare parts and exploded views 1.1.1 Manipulator cable harness Continued Upper cable harness B: CRB 1100-4/0.475 C: CRB 1100-4/0.58 xx1800003489 xx1800003513 Process hub and lamp unit xx2000002203 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 14: Cables And Connector Kits

    15 m, with lamp unit cabling 3HAC077018-001 Cabling M8-M12, 500 mm (for lead-through device) 3HAC077020-001 Ethernet cable M12- RJ45, 7m (for lead-through device) Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 15: Smb Unit

    Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069060-001 SMB cover 3HAC063968-001 Serial measurement unit 3HAC044075-001 Battery pack Spare part illustration xx2000002186 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 16: Spare Parts - Base

    1.2 Spare parts - base 1.2.1 Base Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069048-001 Base Spare part illustration xx1800003493 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 17: Base Parts

    Used for robots with bottom connector interface. 3HAC070313-001 Base adapter Used for robots with bottom connector interface. Spare part illustration xx2000002187 Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 18 1 Spare parts and exploded views 1.2.2 Base parts Continued xx2000002193 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 19: Spare Parts - Swing

    1.3 Spare parts - swing 1.3.1 Swing Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069050-001 Swing Spare part illustration xx1800003495 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 20: Swing Parts

    -4/0.58 Spare part level 3HAC069051-001 Swing cover 3HAC069052-001 Swing support cover 3HAC069039-001 Swing support 3HAC061947-001 Mechanical stop, axis 1 Spare part illustration xx2000002188 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 21: Spare Parts - Lower Arm

    Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069055-001 Lower arm (CRB 1100-4/0.475) 3HAC069056-001 Lower arm (CRB 1100-4/0.58) Spare part illustration xx1800003497 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 22: Lower Arm Parts

    Description -4/0.475 -4/0.58 Spare part level 3HAC069059-001 Lower arm support cover 3HAC069058-001 Lower arm support 3HAC069057-001 Lower arm cover Spare part illustration xx2000002189 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 23: Spare Parts - Housing

    1.5 Spare parts - housing Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069053-001 Housing 3HAC069054-001 Housing cover Spare part illustration xx2000002190 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 24: Spare Parts - Extender Unit

    1.6 Spare parts - extender unit Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069037-001 Extender unit Spare part illustration xx2000002191 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 25: Spare Parts - Wrist

    1.7 Spare parts - wrist Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC075794-001 Wrist 3HAC069061-001 Wrist cover Spare part illustration xx2000002192 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 26: Spare Parts - Motors

    Replace if damaged with one piece each time. 3HAC066143-001 Motor with flange, axis 1 3HAC061934-001 Timing belt, axis 1 3HAC063985-001 Washer Spare part illustration xx1800003502 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 27: Axis-2 Motor

    Cooling pads are wear parts. One cooling pad sheet contains 6 pieces of small pad. Replace if damaged with one piece each time. Spare part illustration xx1800003503 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 28: Axis-3 Motor

    Cooling pads are wear parts. One cooling pad sheet includes 10 pieces of small pad. Replace if damaged with one piece each time. Spare part illustration xx1800003504 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 29: Axis-4 Motor

    10 pieces of small pad. Replace if damaged with one piece each time. 3HAC061937-001 Timing belt, axis 4 Spare part illustration xx1800003505 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 30: Axis-5 And Axis-6 Motors

    Timing belt, axis 6 3HAC066201-001 Motor with flange, axis 6 3HAC066200-001 Motor with flange, axis 5 3HAC061938-001 Timing belt, axis 5 Spare part illustration xx1800003506 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 31: Spare Parts - Gearboxes

    Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC069062-001 Gear unit with pulley, axis 1 Spare part illustration xx1800003507 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 32: Axis-2 Gearbox

    Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC073517-001 Gear unit with pulley, axis 2 Spare part illustration xx1800003508 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 33: Axis-3 Gearbox

    Description -4/0.475 -4/0.58 Spare part level 3HAC073218-001 Labyrinth sealing ring 3HAC061327-032 O-ring 3HAC073518-001 Gear unit with pulley, axis 3 Spare part illustration xx1800003509 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 34: Axis-4 Gearbox

    Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC073519-001 Gear unit with pulley, axis 4 Spare part illustration xx1800003510 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 35: Spare Parts - Lead-Through Device

    Spare part list Spare part number Description -4/0.475 -4/0.58 Spare part level 3HAC075975-001 Lead-through device base 3HAC075974-001 Lead-through device Spare part illustration xx2000002202 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 36: Spare Parts - Laser Scanner

    3HAC075978-001 Ethernet cable 5 m (for laser scanner) 3HAC076488-001 USB to Mini-USB cable, 3 m ((for laser scanner) Spare part illustration xx2000002204 xx2000002208 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 37: Spare Parts - Accessories

    Spare part num- Description Spare part Illustration level 3HAC059556-001 Protective plug for bushing xx1600001042 3HAC061926-001 Calibration pin cover, 6 mm xx1900001420 Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 38 5 has one bushing and a fixed calibration pin with a protective cover. Axis 6 has only one bushing. xx1800003320 xx1800003514 Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 39 1 Spare parts and exploded views 1.12.1 Axis Calibration items Continued xx1800003515 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 40: Special Tools

    Included in the special toolkit 3HAC071022-001. Used to refit the axis-4 motor. xx1800003620 Continues on next page Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 41 1 Spare parts and exploded views 1.12.2 Special tools Continued Spare part number Description Illustration M3x25 eye bolt Included in the special toolkit 3HAC071022-001. xx1900000107 Product manual, spare parts - CRB 1100 3HAC078009-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 44 ABB AB Robotics & Discrete Automation S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS Robotics & Discrete Automation Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics &...

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