Sign In
Upload
Manuals
Brands
ABB Robotics Manuals
Robotics
IRB 1520
ABB Robotics IRB 1520 Manuals
Manuals and User Guides for ABB Robotics IRB 1520. We have
1
ABB Robotics IRB 1520 manual available for free PDF download: Product Manual
ABB Robotics IRB 1520 Product Manual (310 pages)
Brand:
ABB Robotics
| Category:
Robotics
| Size: 29.95 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
1 Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
18
Safety Signals and Symbols
19
Safety Signals in the Manual
19
Safety Symbols on Manipulator Labels
21
Robot Stopping Functions
27
Installation and Commissioning
28
Operation
31
Unexpected Movement of Robot Arm
31
Maintenance and Repair
32
Emergency Release of the Robot Axes
35
Brake Testing
36
Troubleshooting
37
Decommissioning
38
2 Installation and Commissioning
39
Introduction to Installation and Commissioning
39
Unpacking
40
Pre-Installation Procedure
40
Working Range
44
Risk of Tipping/Stability
48
The Unit Is Sensitive to ESD
49
On-Site Installation
50
Lifting Robot with Roundslings
50
Lifting and Turning a Suspended Mounted Robot
52
Manually Releasing the Brakes
53
Orienting and Securing the Robot
55
Setting the System Parameters for a Suspended or Tilted Robot
58
Loads Fitted to the Robot, Stopping Time and Braking Distances
63
Fitting Equipment on the Robot (Robot Dimensions)
64
Restricting the Working Range
68
Axes with Restricted Working Range
68
Installation of Additional Mechanical Stops on Axis 3
69
Electrical Connections
71
Robot Cabling and Connection Points
71
Start of Robot in Cold Environments
73
3 Maintenance
75
Introduction
75
Maintenance Schedule and Expected Component Life
76
Specification of Maintenance Intervals
76
Maintenance Schedule
77
Expected Component Life
79
Inspection Activities
80
Inspecting the Oil Level, Axis-1 Gearbox
80
Inspecting the Oil Level, Axis 2 Gearbox
83
Inspecting the Oil Level, Axis 3 Gearbox
85
Inspecting the Oil Level, Axis 4 Gearbox
88
Inspecting the Oil Level, Axis 5 Gearbox
90
Inspecting the Oil Level, Axis 5-6 Gearbox
92
Inspecting the Cable Harness
94
Inspecting Information Labels
96
Inspecting the Mechanical Stop Pin, Axis
98
Inspecting, Additional Mechanical Stops
100
Inspecting Dampers
103
Replacement Activities
106
Type of Lubrication in Gearboxes
106
Changing the Oil, Axis 1 Gearbox
108
Changing the Oil, Axis-2 Gearbox
113
Changing the Oil, Axis-3 Gearbox
117
Changing the Oil in Axes 5 and Axis 5 and 6 Gearboxes, IRB 1520ID
122
Replacing the Battery Pack
125
Cleaning Activities
130
Cleaning the IRB 1520
130
4 Repair
133
Introduction
133
General Procedures
134
Performing a Leak-Down Test
134
Mounting Instructions for Bearings
135
Mounting Instructions for Sealings
137
Cut the Paint or Surface on the Robot before Replacing Parts
140
The Brake Release Buttons May be Jammed after Service Work
141
Complete Manipulator
142
Replacing the Cable Harness - Lower End
142
Replacing the Cable Harness - Upper End
162
Replacing the Complete Arm System
178
Upper and Lower Arm
183
Replacing the Complete Upper Arm, IRB 1520ID
183
Replacing the Complete Lower Arm
191
Replacing the Wrist Unit, IRB 1600ID
195
Replacing the Damper, Axis 2
201
Replacing the Damper, Axis 3
203
Replacing the Mechanical Stop Axis 3, IRB 1520ID
205
Frame and Base
207
Replacing the Base
207
Replacing the Serial Measurement Unit
214
Replacing the Push Button Unit
222
Motors
229
Replacing Motors on Axis 1 and 2 ............................................................... Replacing Motors on Axes 3 and
229
Replacing Motor on Axis
246
Replacing the Axis 6 Motor
250
Gearboxes
254
Replacing the Axis 1 Gearbox
254
Replacing the Axis 2 Gearbox
260
Replacing the Axis 3 Gearbox
266
Service Work on Axes 4, 5 and 6 Gearboxes
272
5 Calibration Information
273
When to Calibrate
273
Calibration Methods
274
Synchronization Marks and Synchronization Position for Axes
276
Calibration Movement Directions for All Axes
278
Updating Revolution Counters
279
Calibrating with Calibration Pendulum Method
282
Calibrating with Wrist Optimization Method
283
Checking the Synchronization Position
284
6 Decommissioning
285
Introduction
285
Environmental Information
286
Scrapping of Robot
287
7 Reference Information
289
Introduction
289
Applicable Standards
290
Unit Conversion
292
Screw Joints
293
Weight Specifications
296
Standard Tools
297
Special Tools
298
Lifting Accessories and Lifting Instructions
299
8 Spare Parts
301
Spare Part Lists and Illustrations
301
9 Circuit Diagram
303
Circuit Diagrams
303
Index
305
Advertisement
Advertisement
Related Products
ABB Robotics IRB 120
ABB Robotics IRB 1100
ABB Robotics IRB 1100-4/0.475
ABB Robotics IRB 1100-4/0.58
ABB Robotics IRB 1200
ABB Robotics IRB 1200-5/0.9
ABB Robotics IRB 1200-7/0.7
ABB Robotics IRB 4600
ABB Robotics IRB 6790
ABB Robotics IRC5
ABB Robotics Categories
Robotics
More ABB Robotics Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL