PEUGEOT 504 Series 1970 Workshop Manual page 605

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_ _ _ 1230
BODY WO RK - REAR PART
REPLACING THE BOOT PANEL
( by cutti ng away)
PREPARATION OF THE NEW PARTS
Cut the panel,
160
mm from the edge, verti-
cally across the ridges.
- Cut the rear light housings away following
the form then the upper part level with this
cut.
- Separate the spot welds and smooth the edges.
- Check and if necessary touch up the surface
of the panel.
ALINEMENT AND ASSEMBLY
- Hold the wings spread to
1,230
mm.
- Position and centre the panel and draw the
c uts to be made :
(f) - at the top
( g) - at the bottom
- Cut away the parts to be removed (h)
- Al tne the cuts
- Secure the panel using mole gr1 ps
- Spot weld the panel to :
the boot floor
- the rear I ight housings
- the gussets
- Using a torch weld the upper and lower ports
of the panel and smooth the weld.
FINISHING
- Finish off the welding by tinning
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