PEUGEOT 504 Series 1970 Workshop Manual page 548

8-70 AFF.=Level
HULL - FRONT PART
REPLACEMENT OF THE BONNET FRONT PANEL
(by unfastening on the car)
REMOVAL OF THE DETACHABLE COMPO-
NENTS
• Disconnect the battP.ry
• Remove
• the headlamps
• the grille
- the monogram
INTERVENTION ON THE CAR
l ·
Removing the panel
- Remove
• the
4
upper screws
- the
3 I
a.Her screws
• Cut the panel flush with the wings
- Separate the spot weld points and smoothen
the edges of the wing
• Stra
1
ghten and smoothen the frame cros smem·
ber if nece s sory.
PREPARATION OF THE NEW ELEMENT
Check and retouch the surface of the panel
if necessary.
- Bore the edges to be welded.
ADJUSTMENT AND ASSEMBLY
- Adjust the level
(0
mm
± 1)
and secure the
crossmember to the wings with
2
welding
points.
- Check the gap
(A)
and the centering with the
bonnet. Weld the 1oints of the components
( BB)
Smoothen the surface
Reshape the groove (C) with a file
Secure the upper and
I
ONer ports using new
screws.
NOTE :
The quol 1ty
of
the work depends on :
1 •
the core token when preparing the edges
2 •
the penetration
of
the welding between the
edges.
504
Workshop Manuel - Ref. 1212 E.
WVIW. ~~lllC:J . OrG