Daihatsu 1997 Terios J100 Service Manual page 379

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REPLACEMENT OF CONICAL SPRING WASHER
1. Clamp the 1st gear together with the following SST in a
vice as shown in the right figure.
SST:
09350-32014-000
2. Remove the conical spring washer and sub-gear by re-
moving the shaft snap ring.
INSPECTION
1. Measure the height of the conical spring washer.
Specified Value:
Allowable Limit:
2. Place a new conical spring washer (1) and sub-gear on
the 1st gear.
3. Ensure that the expanded side of the conical spring wash-
er faces toward the sub-gear side as shown in the right
figure.
4. Install a new shaft snap ring by pressing the conical
spring washer, using the following SST.
SST:
09350-32014-000
5. In the same manner of the operation stated above, re-
place the conical spring washer for the 2nd sub-gear.
6. Ensure that the expanded side of the conical spring wash-
er (1) for 2nd sub-gear faces toward the sub-gear side as
shown in the right figure.
ASSEMBLY
·
When assembling the counter gear, apply gear oil at each
step and assemble each part.
·
As for those parts which bear the " " marks at pages
MT–28 and MT–29, never reuse them.
1. Install the radial ball bearing at the rear side of the counter
gear, using a press in combination with the following SST
given below.
SST:
09310-87301-000
2.01 mm
1.04 mm
MT–33
JMT00090-00075
JMT00091-00076
JMT00092-00077
JMT00093-00078
JMT00094-00079

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