Daihatsu S85 Manuals

Manuals and User Guides for Daihatsu S85. We have 2 Daihatsu S85 manuals available for free PDF download: Workshop Manual, Wiring Diagrams

Daihatsu S85 Workshop Manual (269 pages)

Brand: Daihatsu | Category: Automobile | Size: 9.37 MB

Contents
3
General Information
3
Disassembling
4
Reassembling
4
Important Safety Notice
5
Warnings, Cautions and Notes
5
Schematic Diagram of Components
6
Servicing Procedure
6
Abbreviation Codes
8
Jacking Points and Supporting Points for Safety Stands
9
Jacking Points for Garage Jack
9
Vehicle Models
10
Explanation of Vehicle Model Code
10
Chassis Number Location
11
Contents of Manufacturer's Plate
11
Engine Number and Engine Type
12
Body Color Information
12
Trim Code
12
Vehicle 4-Plane Diagrams
13
Pickup
13
Van
14
Performance Diagrams
15
Characteristic Power, Torque and Specific Consumption Curves
15
Engine Specifications
16
Power Train Specifications
18
Lamp Specifications
20
Engine Sectional View
21
Clutch Sectional View
22
Maintenance
25
Maintenance Schedule
26
Jacking Point
29
Supporting Points for Safety Stands and Twinpost Lift Front/Rear Sides
29
Supporting Points for Garage Jack Front/Rear Sides
29
Engine Maintenance Operations
30
Air Cleaner Element
30
Valve Clearance
30
Engine Oil & Filter Change
30
Fuel Filter
31
Fuel Line & Connection
31
Regulator
31
Adjustment of Idle Speed
31
Coolant Level
32
Coolant Leakage
32
Coolant Change
32
Alternator Belt
33
Exhaust Emission Control System/Blow-By Gas Ventilation Hose
33
Transmission System
33
Clutch Pedal
33
Manual Transmission
34
Propeller Shaft
34
Change of Differential Oil
34
Change of Transmission Oil
34
Suspension System
35
Running System
35
Spring
35
Shock Absorbers
35
Wheels
36
Wheel Bearing
36
Tires Wear
36
Objects Caught in Tire Pattern
36
Bearing Grease
37
Steering Wheel
37
Linkage & Dust Cover
37
Wheel Alignment
37
Brake Pedal
38
Parking Brake
38
Brake Hose and Tube
38
Free Play
38
Brake Fluid
39
Brake Drums & Brake Linings
39
Brake Disc & Disc Pad
39
Brake Booster
39
Chassix & Body
40
Load Sensing Proportioning Valve
40
Exhaust Pipe and Muffler
40
Doors
40
Glow Plugs
41
Battery
41
Wire Harness
42
Lighting System Meter & Gauge
42
Engine Mechanical
43
Engine Overall Dimensions
44
Engine Tune-Up
47
Remove the Filter Cartridge
47
Checking the Belt Deflection
47
Checking the Valve Clearance
48
Table of Valve Play Adjustment in Ignition Sequence
48
Checking the Cylinder Compression
49
Checking the Injection Timing
49
Adjusting the Injection Timing
50
Leveling Deliveries
50
Idle Speed Tune-Up
54
Full Load Speed Tune-Up
54
Removing the Timing Belt
55
Fitting the Timing Belt
56
Oil Vapours Recirculation Diagram
59
Removing the Engine from the Vehicle
60
Fitting
62
Preparing for the Bench Overhaul
62
Removing the Cylinder Head
63
Checking, Cleaning and Repairing Cylinder Head Components
67
Cleaning the Piston Crowns and the Cylinder Block Ceiling
67
Removing any Gasket Residues
67
Cleaning the Valve Guides
68
Cleaning the Head
68
Checking the Head Surfaces
68
Checking for any Cylinder Head Cracks
68
Checking the Camshaft Play
69
Checking and Grinding the Valves
69
Checking and Cleaning the Valve Seats
70
Replacing the Valve Seats
71
Checking the Valve Stem - Valve Guide Coupling Play
72
Replacing the Valve Guides
73
Manual Valve Grinding
73
Checking the Valves
74
Checking the Rocker Arms and the Rocker Arms Pivot
74
Measuring the Height of the Cam Hump
75
Checking the Inlet Manifold
75
Checking the Governor Leverages
75
Fitting the Cylinder Head
76
Checking the Piston Projections
79
Installing the Head
80
Fitting the Camshaft
81
Fitting the Rocker Arm Pivot
82
Adjusting the Play of the Valves
82
Cylinder Block Components
85
Preparing to Remove the Cylinder Block
86
Removing the Cylinder Block
87
Cylinder Block Checks
89
Diameters of the Crankshaft and Connecting-Rod Pins
90
Inside Diameters of Crankshaft and Connecting-Rod Big End Bearings
90
Checking the Connecting Rods
92
Checking the Piston Ring and Piston
93
Checking the Cylinders
94
Weighting the Pistons and the Connecting Rods
95
Checking the Cylinder Plane
96
Fitting the Cylinder Block
97
Fitting the Crankshaft
97
Exhaust System
102
Diagram of Silencer Anchorages
102
Removing the Exhaust System
103
Fitting the Exhaust System
103
Intake System
104
Removing the Filter Box
104
Fitting the Filter Box
104
Special Tools
105
Service Specifications
107
Tightening Torques
110
Fuel System
111
Supplying and Injection System
112
Remove the Fuel Pump
113
Inspection of Fuel Pump
113
Inspection of Push Rod Projection
113
Removing the Solenoid Valve
114
System Bleeding
114
Pump Injector
115
Remove the Pump Injector
116
Disassembly the Pump Injector
117
Inspect the Plunger
117
Assembly the Pump Injector
117
Unit Inspection
118
Install the Pump Injector
119
Measure and Adjust the Full Load Stoper
122
Lubrication
125
Components
126
Troubleshooting
127
Oil Quality Check
128
Oil Level Check
128
Oil Pressure Check
128
Engine Oil Change & Oil Filter Replacement
129
Oil Pump Components
130
Oil Pump Removal
131
Oil Pump Checks
131
Installing the Oil Pump
131
Oil Filter
132
Ssts
133
Cooling System
135
Cooling System Outline
136
Change of Engine Coolant
138
Water Pumps Components
140
Removal of Water Pump
140
Inspection of Water Pump
141
Installation of Water Pump
141
Thermostat Components
142
Removal of Thermostat
142
Inspection of Thermostat
143
Installation of the Thermostat
143
Electric Cooling Fan and Radiator Components
144
In-Vehicle Inspection of Electric Cooling Fan
144
Electrical Diagram
145
Removal of Electric Cooling Fan and Radiator
149
Disassembly of Electric Fan
149
Electric Cooling Fan
150
Inspection of Radiator Thermo-Control Switch
150
Starting System
153
General Descriptions and Components
154
Starting System Circuit
155
Starting System Troubleshooting
155
Starter Servicing Instructions
156
In-Vehicle Inspection
156
Removal
156
Checking the Starter Motor
157
Removing the Starter Motor
158
Inspection
161
Checking the Reduction Unit
164
Installation on the Engine
166
Preheating System
167
Electric Table
167
Preheating Glow Plugs: Removal and Check
168
Preheating Glow Plugs Installation
168
Preheating System Check
168
Charging System
171
Alternator Components
172
Charging System Circuit
173
Charging System Troubleshooting
173
On-Vehicle Verifications
174
Removing the Alternator
175
Disassembling the Alternator
175
Checking the Rotor
177
Checking the Stator
177
Checking the Brushes and the Brush Holder
178
Checking the Rectifier
178
Assembly
179
Installation
181
Specific Tools
182
Propeller Shaft Components
184
Propeller Shaft Troubleshooting
185
Propeller Shaft In-Vehicle Inspection
185
Propeller Shaft Removal
185
Propeller Shaft Inspection
186
Propeller Shaft Installation
187
Front Axle & Suspension
189
Front Axle Components
190
Front Axle Removal
190
Front Axle Inspection
192
Front Axle Installation
193
Front Shock Absorber and Coil Spring Components
195
Front Shock Absorber and Coil Spring Removal
195
Coil Spring Disassembly
196
Front Shock Absorber and Coil Spring Inspection
197
Front Shock Absorber and Coil Spring Assembly
197
Front Shock Absorber and Coil Spring Installation
198
Suspension Lower Arm Components
200
Suspension Lower Arm Removal
200
Suspension Lower Arm Inspection
201
Suspension Lower Arm Installation
202
Front Wheel Alignment
204
Checks Prior to Wheel Alignment Measurement
204
Wheel Alignment Specified Values
205
Brake
209
Brake Pedal Removal
210
Brake Pedal Inspection and Repairs
210
Brake Pedal Installation
211
Brake Pedal Specified Values
211
Brake Pedal Adjustment
212
Brake Reservoir Removal
213
Brake Reservoir Installation
214
Brake Master Cylinder Removal
215
Booster Check Procedure after Installation
216
Vacuum Pump Disassembly
219
Vacuum Pump Exploded View
219
Vacuum Pump Check
220
Vacuum Pump Assembly
221
Air Bleeding for Brake System
222
Front Disc Brake Pad Removal
223
Front Disc Brake Pad Installation
223
Front Disc Brake Removal
224
Front Disc Brake Caliper Disassembly
225
Front Disc Brake Caliper Inspection
226
Front Disc Brake Caliper Assembly
226
Front Disc Brake Caliper Installation
227
Operation after Installation
228
Pedal Height Adjustment
228
Rear Brake Removal
229
Rear Brake Inspection
230
Rear Brake Installation
231
Parking Brake Lever Removal
234
Parking Brake Lever Installation
235
Parking Brake Cable Removal
236
Parking Brake Cable Installation
237
Parking Brake Cable Removal (Van)
238
Load Sensing Proportioning Valve (LSPV)
241
Load Sensing Proportioning Valve Description
242
Load Sensing Proportioning Valve Adjustment
243
Load Sensing Proportioning Valve Components
244
Removal of LSPV
245
Disassembly of LSPV
245
Load Sensing Proportioning Valve Inspection
246
Assembly of LSPV
247
Load Sensing Proportioning Valve Installation
248
Harness and Wiring Diagram
251
Handling Instructions of Lock Type Connector
252
Handling and Inspection
252
Replacement
252
Lock Type Connector Inspection
253
Lock Type Connector Connection
253
Operation of Wire Harness
254
Wiring Harnesses
255
Fuse Block
256
Replacement of Fuses & Fusible Link
256
Motor Harness
259
Scheme of Rear Doors (Van)
260
Van Diagram Keys
266

Daihatsu S85 Wiring Diagrams (41 pages)

Harness & Wiring Diagram

Brand: Daihatsu | Category: Automobile | Size: 45.23 MB

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