Daihatsu 1997 Terios J100 Service Manual page 367

COMPONENTS
q Shaft snap ring
w Radial ball bearing
e Input shaft
r Split type needle roller bearing
t 5th gear
y Synchronizer ring No. 1
u Synchromesh shifting key spring
i Synchronizer No. 3 hub assembly
o Synchromesh shifting key
!0 Transmission hub sleeve stopper
!1 Shaft snap ring
!2 Needle roller bearing
!3 3rd gear
!4 Synchronizer ring No. 1
!5 Wave spring
!6 Synchromesh shifting key spring
!7 Synchronizer No. 2 hub assembly
!8 Synchromesh shifting key
!9 Shaft snap ring
@0 Synchronizer ring No. 1
@1 Needle roller bearing
This is shared in common with the snap ring of Item !9 . Thickness selection type snap
ring
Needle roller bearing rotating section: D = 31.971 - 31.991 mm, two points
Needle roller bearing rear end section: D = 19.966 - 19.984 mm
The opening width of mating ends of the bearing should not exceed the shaft diameter +
5 mm during installation and removal.
The opening end should not exceed 37 mm.
-1
Bore diameter: 37.00 - 37.025 mm
Width: 27.82 - 27.88 mm
Thrust end play: 0.1 - 0.4 mm
Items y, !4 and @0 are used in common.
Clearance between the gear and the synchronizer ring: 0.95 - 1.35 mm
Items u and !6 are used in common.
Make sure that no mating end of the spring comes in the same direction in assembly.
Thickness at boss section: 12.37 - 12.43 mm
The sleeve is shared in common with Item !7 However, be very careful not to mix the
sleeve with others, for the hub and sleeve are assembled as a set.
Assemble the hub in such a way that the oil-groove side of the hub comes at the front,
namely the 5th gear side.
The sleeve has no correct assembling direction to be observed. However, be sure to
align the missing teeth provided at three points when the hub and sleeve are assem-
bled.
Items o and !8 are used in common.
Therefore, a total of six pieces are used in common.
Thickness: 4.6 - 4.8 mm
Thickness: 7.19 - 7.25 mm
Assemble this retainer in such a way that the flat surface comes at the front; the oil-
groove side comes at the rear.
This is shared in common with Item q of the counter gear.
Thickness selection type
This is shared in common with Item u of the counter gear.
Bore diameter: 37.00 - 37.025 mm
Width: 37.95 - 37.98 mm
Number of gear teeth: 33
Outer diameter: 63.7
Thrust end play: 0.1 - 0.52 mm
Items y, !4 and @0 are used in common.
Clearance between the gear and the synchronizer ring: 0.95 - 1.35 mm
-2
This wave spring is provided between items !7 and @0
Items u and !6 are used in common.
Make sure that no mating end of the spring comes in the same direction in assembly.
Thickness at boss section: 18.52 - 18.58 mm
Assemble the hub in such a way that the oil-groove side of the hub comes at the front,
namely the 3rd gear side.
Be sure to align the missing teeth provided at three points when the hub and sleeve are
assembled. The sleeve has no correct assembling direction to be observed.
Width of shift fork groove: 7.05 - 7.12 mm
Items o and !8 are used in common.
Therefore, a total of six pieces are used in common.
Thickness: 4.6 - 4.8 mm
This is shared in common with the snap ring of Item q.
Thickness selection type
Items y, !4 and @0 are used in common.
Refer to Items y and !4 .
This needle roller bearing is located between the input shaft and the output shaft.
-1 When the snap ring !1 is removed, those parts r to !0 can be removed collectively.
-2 When the snap ring !9 is removed, those parts !2 to !8 can be removed collectively.
MT–21
JMT00047-00000