Daihatsu 1997 Terios J100 Service Manual page 541

DF–18
ASSEMBLY
1. Installation of differential drive pinion
(1) Install the shim which was assembled or a shim having
the same thickness with the one which was assembled
as well as the front and rear tapered roller bearing
outer races to the differential carrier, using the follow-
ing SST in combination with a hydraulic press.
SST: 09608-87501-000
(Use No. 7 of the above SST in case front differential.)
(Use No. 7 and 8 of the above SST in case rear differ-
ential.)
CAUTION:
•
If any problem is found on the shims, replace the shims
with new ones which have the same thickness with the
former one.
•
Never apply a force beyond 19.6 kN (2000 kgf) during
the installation.
•
Care must be exercised so that the race may not be
tilted during the press-fitting operation.
(2) Install the tapered roller bearing to the differential drive
pinion, using the following SST in combination with a
hydraulic press.
SST: 09515-10010-000
(3) Install the drive pinion shaft assembly, drive pinion and
companion flange to the differential carrier temporarily.
CAUTION:
•
Liberally apply the specified differential oil to the ta-
pered roller bearings.
•
Do not assemble the drive pinion shaft bearing spacer
and shims at this moment.
(4) Press the drive pinion shaft tapered roller bearing into
position, using a hydraulic press.
CAUTION:
•
Never apply excessive force to the bearings during
pressing.
•
Ensure that no excessive force is applied to the bear-
ings by turning the differential carrier.
Front
SST
Rear
SST
SST
JDF00054-00055
SST
JDF00000-00056
JDF00055-00057
JDF00056-00058
JDF00057-00059