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F300
User Manuals: Daihatsu F300 Mini SUV
Manuals and User Guides for Daihatsu F300 Mini SUV. We have
2
Daihatsu F300 Mini SUV manuals available for free PDF download: Service Manual, Workshop Manual
Daihatsu F300 Service Manual (1718 pages)
Brand:
Daihatsu
| Category:
Automobile
| Size: 34 MB
Table of Contents
Outline of Starting System
3
Description
6
Planetary Type Starter Motor
11
Reduction Type Starter Motor
25
Table of Contents
35
Components
36
Charging System Circuit
37
Trouble Shooting
37
Description
38
In-Vehicle Inspection
41
Removal
42
Disassembly
43
Inspection
45
Assembly
51
Clutch
57
Clutch Release
58
Clutch Pedal Adjustment
59
Clutch Unit
60
Components
60
Trouble Shooting
60
Removal
61
Inspection
62
Installation
64
Clutch Pedal (L.h.D
67
Components
67
Removal
68
Installation
71
Components
74
Removal
75
Inspection
77
INSTALLATION (Clutch Pedal & Release Cable
78
Ssts
81
Service Specifications
81
Tightening Torque
81
Sectional View
83
Transmission
85
Transmission Shift & Select Mechanism
85
Interlock Mechanism
85
Reverse Gear Shift)
86
One-Way Mechanism
86
Trouble Shooting
87
Transmission & Transfer
88
Oil Seal Replacement (In-Vehicle Service)
89
Removal
89
Installation
90
Speedometer Gear
92
Removal
92
Disassembly
92
Inspection
92
Assembly
92
Manual Transmission & Transfer
93
Removal
93
Components
98
Input Shaft-, Output Shaft- & Countershaft-Related
100
Components
100
Transmission Disassembly
102
Transmission Output Shaft
109
Transfer Adapter
112
Input Shaft
113
Hub Sleeve, Synchronizer Ring & Gears
114
Output Shaft
117
Counter Gear- & Reverse Idler Gear-Related Parts
117
Assembly of Clutch Hub
119
Transmission Case Cover (Part and Full Time)
131
Components
131
Removal
132
Disassembly
132
Inspection
138
Assembly
140
Components
148
Components
150
Disassembly
152
Transmission Output Shaft
160
Disassembly
160
Inspection
163
Assembly
168
Assembly of Transfer Oil Pump
168
Assembly of Transfer
169
Adapter
169
Assembly of Output Shaft
170
Transmission Assembly
173
Installation
182
Ssts
187
(Part Time
188
(Full Time
189
Transmission Case Cover (Part & Full Time
190
Transmission (Part & Full Time
207
Power Transmitting Route
207
Shift & Select Mechanism
208
Lubricating Mechanism
210
T/M & T/F Identification Marking
214
Transfer (Part Time
215
Components
215
Disassembly of Transfer Output
226
Disassembly of Transfer
226
Inspection
228
ASSEMBLY (T/F OUTPUT FRONT, COUNTER GEAR and REAR
232
Control Lever-Related (Part and Full Time
247
Installation
248
Assembly of Shift Select Shaft
251
Transfer (Full Time
252
Components
252
Disassembly of Differential Assy
261
Inspection
263
Assembly of Differential Assy
268
Installation
269
Front Propeller Shaft
286
Sectional View
286
Trouble Shooting
286
Propeller Shaft (Front & Rear)
287
Components
287
Replacement of Propeller Shaft with New One (Front)
288
Case Where Propeller Shaft Is Reused .•. PR
289
Replacement of Universal Joint Spider
290
Rear Propeller Shaft
297
Sectional View
297
Trouble Shooting
297
Replacement of Propeller Shaft
298
Case Where Propeller Shaft Is Reused
299
Ssts
307
Service Specifications
307
Tightening Torque
307
General Description
309
In-Vehicle Replacement Procedures for Oil Seal Front
310
Trouble Shooting
313
Front Differential
314
Components
314
Removal
315
Pre-Inspection
317
Disassembly
319
Assembly
323
In-Vehicle Replacement Procedures
336
Rear Differential Components
339
Removal
340
Pre-Inspection
341
Disassembly
342
Removal
357
Disassembly
357
Inspection
360
Assembly
360
Installation
365
Service Specifications
367
Outline of Front Axle & Suspension
370
Disc Wheels
390
Wheel Caps
393
Wheels & Tires
395
Front Wheel Alignment
399
Front Suspension
406
Front Axle Hub
415
Stabilizer Bar
433
Torsion Bar Springs
438
Front Shock Absorbers
446
Upperarms
455
Steering Knuckles
461
Drive Shafts
470
Lowerarms
479
Upper & Lower Ball Joints
484
Ssts (Special Service Tools
527
Tightening Torque
528
Outline of Brake Systems
530
Precaution
548
Trouble Shooting
549
Check of Brake System
549
Front Brake
560
Rear Brake
573
Brake Master Cylinder
588
Brake Booster
596
Parking Brake
614
P & B Valve (Proportioning and By-Pass Valve
622
Service Specifications
625
Tightening Torque
626
Important Safety Notice
628
Chassis Serial Number Manufacturer's Plate
631
Engine Number and Engine Type
632
Body Color Information
632
Vehicle 4-Plane Diagrams
633
Performance Diagrams
637
Specifications
640
Summary of Engine Construction
643
Summary of Body and Other Constructions
652
10. Summary of Power Train Construction
660
11. Summary of Chassis Construction
666
12. Summary of Body Electrical
670
Outline of Steering System
684
Components
698
Troubleshooting
700
In-Vehicle Inspection
701
Steering Wheel
713
Steering Column
716
Steering Linkage
739
Steering Gear Housing
752
Vane Pump
767
Ssts (Special Service Tools
779
Service Specification
779
Tightening Torque
780
Alignment Adjustments
790
Hood Lock Control Cable
794
Radiator Grille
797
Front Bumper
799
Rear Bumper
801
Front Fender
802
Rear Wheel Opening Extension
804
Trims
820
Resin Top
824
Tarpaulin
829
Sunroof
836
Windows
838
Front Door
844
Back Door
849
Frontseat
857
Rearseat
865
Seat Belts
879
Fuel Tank
880
Exhaust Pipe
886
Body Mountings
891
Frame
892
Introduction
897
Location of the Parts
899
Combination Meter
902
Warning & Indicator
917
Ignition Key Switch
926
Horn
928
Lighting
929
Front Wiper & Washer
952
Rear Wiper & Washer
960
Rear Window Defogger
967
Headlamp Cleaner
970
10. Front Heater
975
Rear Heater
986
Remote Control Mirror
991
14. Power Window
993
15. Power Front Door Lock
995
Back Door Opener
997
Day-Light Relay
999
DIM-Dip Lamp
1000
Inclinometer
1001
21. Voltmeter
1005
Clock
1006
Main Relay (Power Supply)
1099
Battery (Backup Power Supply)
1123
Pressure Sensor
1430
Vehicle Speed Sensor
1504
Starter
1504
Egrvsv
1549
Injector
1559
Actuator Drive Ground
1559
Terminal
1559
Oxygen Sensor
1559
Intake Air Temperature Sensor
1559
Operation System Ground (Engine)
1559
Electrical Load (Blower Fan)
1559
Throttle Position Switch (Power Switch)
1559
Stop Lamp
1559
Air Conditioner Magnet Switch
1559
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Daihatsu F300 Workshop Manual (441 pages)
Brand:
Daihatsu
| Category:
Automobile
| Size: 27 MB
Table of Contents
Section Index
2
General Information
3
Contents of Explanation
4
Schematic Diagram of Components
4
Servicing Procedure
4
Sst
5
Service Specifications
5
Tightening Torque
5
Definitions of Terms
5
Identification Information
6
Vehicle Identification Number
6
Manufacturer's Plate
6
Engine Number and Type Stamped Position
7
General Service Instructions
8
Handling Instructions on Catalytic Converter-Equipped Vehicles
10
Jacking Points & Supporting Points of Safety Stands
11
Supporting Points of Two-Post Lift
11
Abbreviation Codes
12
Maintenance
13
Maintenance Schedule
14
Maintenance Operations
15
Cold Engine Operations
15
Hot Engine Operations
20
Engine Mechanicals
23
Troubleshooting (HD-C Engine)
24
Troubleshooting (HD-E Engine)
27
Engine Tune-Up
29
Inspection of Spark Plug Cords and Distributor Cap
30
Inspection of Spark Plugs
31
Inspection and Adjustment of Valve Clearances
31
Inspection of Ignition Timing
35
Idle Speed Adjustment
35
Fast Idle Speed Check
36
Throttle Positioner Check
36
Check and Adjustment of CO/HC Concentrations
36
Possible Causes for Improper CO/HC Concentrations
38
Compression Check
39
Timing Belt Components
42
Removal of Timing Belt
42
Inspection of Components
46
Installation of Timing Belt
48
Cylinder Head Components
54
Removal of Cylinder Head
55
Disassembly of Cylinder Head
61
Inspection, Cleaning and Repairs of Cylinder Head Components
64
Assembly of Cylinder Head
72
Installation of Intake Manifold Side Parts
81
Adjustment and Installation of Other Part
88
Installation of Air Cleaner
93
Filling of Engine Oil and Cooling Water
93
Cylinder Block Components
95
Instructions Prior to Operation
96
Engine Removal
96
Disassembly of Cylinder Block
102
Inspection of Cylinder Block
115
Inspection of Pistons and Connecting Rods
116
Replacement of Rear Oil Seal
122
Replacement of Front Oil Seal
122
Replacement of Cylinder Block
122
Replacement of Crankshaft
125
Replacement of Connecting Rods
127
Disassembly of Oil Pump
128
Assembly of Oil Pump
131
Inspection of Flywheel
133
Inspection and Replacement of Ring Gear
133
Removal/Installation of Ring Gear
133
Assembly of Cylinder Block
133
Engine Installation
149
Operation of Wire Harness
154
Engine Wire Harness for HD-C Engine
157
Engine Wire Harness for HD-E Engine
158
Starter Harness
159
Harness Around Radiator Support
160
Harness Around Battery
161
Oil Pressure Switch Harness
162
Emission Control Systems
163
Purpose of Emission Control System
164
Component Layout & Schematic Diagram
165
Positive Crankcase Ventilation (PCV)
166
Inspection of PCV Hose & Connection
166
Spark Delay System
167
Choke Breaker System
168
Unit Inspection of Choke Breaker
169
Throttle Positioner (TP) System
170
Fuel Evaporative Emission Control System (GCC Specifications Only)
172
Inspection of Fuel Vapor Lines, Fuel Tank & Filler Cap
172
Inspection of Charcoal Canister
173
Inspection of Outer Vent Valve
174
Inspection of BVSV
174
EFI System
183
EFI System Circuit
184
EFI System Schematic Diagram
185
EFI System Precautions
186
EFI System Inspection Precautions
186
EFI System Trouble Shooting
191
EFI System Diagnosis System
207
Check of "Check Engine" Warming Lamp
207
Output of Diagnosis Codes
207
Canceling Diagnosis Code
209
EFI System Diagnosis Code
210
Inspection of Diagnosis System Circuit
211
Troubleshooting with Volt/Ohmmeter
212
ECU Connectors
213
Voltage at ECU Wiring Connectors
214
Trouble Shooting EFI Electronic Circuit with Volt/Ohmmeter
215
Electronic Control System
229
Location of Electronic Control Parts
229
Main Relay
230
Injector Relay
231
Inspection of Injector Relay
232
Fuel Pump Relay
233
Water Temperature Sensor
234
Water Temperature Sensor Unit Test
235
Intake Air Temperature Sensor
237
Inspection of Intake Air Temperature Sensor Measurement of Resistance of Intake Air Temperature Sensor
238
Throttle Position Sensor
239
Pressure Sensor
240
Inspection of Pressure Sensor
241
Measurement of Output Voltage of Pressure Sensor
241
Idle-Up Vsv
243
Unit Inspection of Idle-Up VSV
243
Oxygen Sensor
246
Electronic Control Unit (ECU)
249
Voltage or Resistance at ECU Wiring Connectors
252
ECU Replacement
254
Fuel System
256
Fuel Pump
256
In-Vehicle Inspection
257
Check of Fuel Pump Operation
257
Check of Fuel Pressure
258
Check of Fuel Flow Rate
260
Removal of Fuel Pump
262
Installation of Fuel Pump
263
Fuel Filter Element
264
Check of Fuel Filter Element
264
Pressure Regulator In-Vehicle Inspection
267
Removal of Pressure Regulator
267
Inspection of Pressure Regulator
270
Assembly of Pressure Regulator
271
Injectors In-Vehicle Inspection
275
Removal of Injector
276
Inspection of Injector
276
Installation of Injector
277
Air Induction System
279
Throttle Body
279
Inspection of Throttle Body
281
Auxiliary Air Valve
284
Fuel System Precautions
286
Fuel System Trouble Shooting
286
Fuel System In-Vehicle Inspection
287
Removal of Air Cleaner
287
Inspection of Carburetor and Linkage
287
Inspection of Choke System
288
Inspection of Acceleration Pump
288
Inspection of Solenoid Valve
288
Carburetor Schematic Diagram
291
Fuel System Components
292
Removal of Carburetor
293
Disassembly of Carburetor
294
Disassembly of Air Horn
294
Cleaning of each Parts
300
Inspection of Carburetor
300
Assembly of Carburetor Body & Flange
302
Assembly of Air Horn
305
Adjustment of Carburetor
309
Installation of Carburetor
311
Fuel Pump Inspection
313
Replacement of Fuel Filter
316
Cooling System
317
Cooling System Troubleshooting
318
Cooling System Precautions
318
Check & Change of Engine Coolant
318
Water Pump Components
320
Removal of Water Pump
320
Inspection of Water Pump-Related Parts
321
Removal of Thermostat
323
Inspection of Thermostat
323
Installation of Thermostat
324
Cleaning of Radiator
325
Inspection of Radiator
325
Removal of Radiator
326
Check of Cooling System for Leakage
326
Installation of Radiator
327
Lubrication System
329
Lubrication System Troubleshooting
330
Oil Pressure Check
330
Engine Oil Change & Oil Filter Replacement
332
Oil Cooler Components
334
Removal of Oil Cooler
334
Inspection of Oil Cooler
335
Installation of Oil Cooler
336
Ignition System
338
Ignition System Precautions
339
Ignition System Trouble Shooting
339
Ignition System Circuit
340
Ignition System In-Vehicle Inspection
340
Inspection of Resistive Cords
342
Inspection of Spark Plug
343
Inspection of Ignition Coil
345
Distributor Component S
346
Inspection of Distributor
347
Removal of Distributor
349
Disassembly of Distributor
349
Inspection of Distributor Components
352
Assembly of Distributor
354
Installation of Distributor
358
Starting System
362
Starting System Troubleshooting
363
Starting System Circuit
363
Starter Components
364
1.0 Kw Reduction Type Starter Motor
365
Removal of Starter Motor
366
Disassembly of Conventional Starter Motor
367
Inspection of Conventional Starter
370
Armature Coil
370
Commutator
370
Yoke
371
Brushes
371
Brush Holder
371
Clutch
372
Magnetic Switch
372
Assembly of Conventional Starter
373
Check of Bush-To-Shaft Clearance
373
Performance Test of Conventional Starter Motor
376
Disassembly of Reduction Type Starter Motor
377
Inspection of Reduction Type Starter Motor
380
Assembly of Reduction Type Starter Motor
384
Performance Test of Reduction Type Starter Motor
386
Installation of Reduction Type Starter Motor
388
Charging System
389
Charging System Precautions
390
Charging System Troubleshooting
390
Charging System Circuit
391
Charging System In-Vehicle Inspection
392
Battery Removal
396
Cleaning, Inspection & Charging of Battery
396
Battery Installation
399
Alternator Components
400
Removal of Alternator
401
Disassembly of Alternator
402
Inspection of Alternator
403
Brush and Brush Holder
404
Assembly of Alternator
408
Installation of Alternator
410
Ssts
412
SST (Special Service Tools)
413
List of Equipment and Other Tools Required
417
Engine Specifications
418
Tune-Up
421
Fuel System Specifications
425
Tightening Torque for Main Components
432
Method to Identify Strength Division of Bolts
432
Wiring Diagram
436
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