Daihatsu 1997 Terios J100 Service Manual page 715

SR–20
5. Removal of tie rod end
(1) Put a mating mark on the tie rod end and steering rack
end.
(2) Remove the tie rod end by loosening the lock nut.
6. Removal of steering rack boots
(1) Remove the steering rack boot bands.
NOTE:
·
Never reuse the removed steering rack boot bands.
Be very careful not to damage the boots during the re-
moval of the steering rack boot bands.
(2) Remove the clips by means of a pair of pliers.
(3) Remove the steering rack boots from the steering rack
end sub-assemblies while compressing the boots by
means of a screwdriver or the like.
NOTE:
·
When removing the steering rack boots, care must be
exercised so that no overstroke and so forth may take
place due to the steering rack's displacement.
·
When removing the steering rack boots, be very careful
not to apply impacts to the boots.
7. Removal of steering rack end sub-assemblies
(1) Secure the ball joint section of the steering rack end
with a vice.
(2) Release the staked part of the claw washer, using a
chisel.
NOTE:
·
Be very careful not to damage the steering rack.
·
Never reuse the removed claw washer.
·
When removing the claw washer, be very careful not to
apply impacts to the steering rack.
(3) Remove the steering rack end sub-assemblies from
the steering rack, using the following SST and a
wrench.
SST: 09922-10010-000 (Width across flats: 30 mm)
NOTE:
·
After removing the tooth side steering rack end, put the
turning-preventing cutout section provided at the tooth
side of the rack in a vice. Then, remove the steering
rack end at the opposite side.
8. Remove the claw washer from the removed steering rack
end sub-assembly.
Mating mark
JSR00064-00058
JSR00065-00059
JSR00066-00000
JSR00067-00060