Daihatsu 1997 Terios J100 Service Manual page 544

(5) Adjust the backlash to the specified value by selecting
suitable shims from spare part, if the backlash fails to
meet the specified value.
Shim availability:
(6) Note the selected shim thickness.
4. Adjustment of play of differential case assembly in axial
direction
(1) Remove the bearing cap.
(2) Measure the clearance between the bearing at the ring
gear tooth surface side and the differential carrier,
using a thickness gauge. Select and insert shims so
that the clearance may become the specified value.
Specified Value:
NOTE:
•
If any difficulty is encountered in assembling shims,
first insert shims at the back gear tooth surface side.
•
Then, insert shims at the back side by lightly tapping
the back side, using a plastic hammer.
Shim availability:
(3) Note the selected shim thickness.
(4) While aligning the mating marks that were put during
the disassembling, assemble the differential bearing
cap. Gradually tighten the four bolts evenly to the
specified tightening torque.
Tightening Torque:
(5) Ensure that the ring gear runout is within the specified
value. (Refer to page DF–11.)
If the ring gear runout fails to meet the specified value,
retighten the attaching bolts of the ring gear evenly
after loosening them once or replace the ring gear and
drive pinion gear as a set.
5. Check and adjustment of tooth contact condition with ring
gear and drive pinion.
Apply blue lead to the gear teeth. Turn the flange to check
the tooth contact between the ring gear and the drive pin-
ion.
CAUTION:
•
Be sure to turn the flange in both the forward and back-
ward directions and check the tooth contact pattern at
several points.
0.15 mm
0.20 mm
0.25 mm
0.50 mm
0 - 0.05 mm
0.15 mm
0.20 mm
0.25 mm
0.50 mm
29.5 - 44.1 N·m (3.0 - 4.5 kgf-m)
DF–21
JDF00067-00069
JDF00068-00070
JDF00069-00071
JDF00070-00072
JDF00071-00073