Daihatsu 1997 Terios J100 Service Manual page 312

SERVICE SPECIFICATIONS
Reduction type starter
motor
TROUBLE SHOOTING
Problem
Engine will not crank
Engine cranks slowly
Starter keeps running
Starter spins – engine will
not crank
TO INDEX
Rating voltage and output power
No-load characteristic at 11.5V
Amperage
Brush length
Standard
Minimum
Commutator
Outer diameter Standard
Minimum
Undercut depth
Standard
Minimum
Maximum circle runout
Spring installed load
Possible cause
Battery not fully charged
Battery cables loose, corroded or worn
Neutral start switch faulty
Fusible link blown
Starter faulty
Ignition switch faulty
Battery not fully charged
Battery cables loose, corroded or worn
Starter faulty
Starter faulty
Ignition switch faulty
Short in wiring
Pinion gear teeth broken or faulty
starter
Flywheel teeth broken
12V 0.8 kW
Less than 90A
14.0 mm
11.1 mm
28 mm
27 mm
0.45 - 0.75 mm
0.2 mm
0.05 mm
15.7 N (1.6 kgf)
Remedies
Check specific gravity of battery
electrolyte.
Charge or replace battery.
Repair or replace cables.
Adjust or replace Neutral start switch.
Replace fusible link.
Repair starter.
Replace ignition switch.
Check specific gravity of battery
electrolyte.
Charge or replace battery.
Repair or replace cables.
Repair starter.
Repair starter.
Replace ignition switch.
Repair wiring.
Repair starter.
Replace flywheel.
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