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4. Terminals and connectors
Perform the connection of connectors positively.
Connector with lock;
Connector without lock; Connect the connector positively
Retention by screws
·
When the tightening torque is specified, be sure to ob-
serve the specification strictly.
(The tightening torque is posted in the table separately.)
·
Ensure that the staked section may not come on the as-
sembling surface.
·
After completion of the tightening operation, lightly pull out
the terminal. Ensure that there is no slackness.
·
When performing other operations, care must be exer-
cised to ensure that no connected connector is detached
by pulling out the wire harness forcibly.
5. Work procedure for tightening-up type resin clamps
When the tightening-up type resin clamps are employed,
do not use any pliers, cutting pliers or the like.
<Reason>
Prevention of clamps being cut or scratched
WIRE SIZE & COLOR CODE
·
For identification purpose, each wire has its own color.
Each color bears a code as described in the right table.
These codes are used in the wiring diagram and will be
helpful during trouble shooting.
·
The wire color comes in two kinds: single color and com-
posite color. In the case of single color, the whole outer
coat of the harness is of a single color.
In the case of composite color, a fine line of the second
color is drawn on the harness basic color.
In this case, the code is composed of the basic color
code which comes first and the second color code which
comes after a hyphen.
Ensure that the locking is made.
until it stops.
Terminal is bent.
(Correct)
Resin clamp
Code
Gr
Br
Color
Gray
Brown
Code
W
R
Color
White
Red
Code
Y
L
Color
Yellow
Blue
Code
P
Lg
Color
Pink
Light green
W
W-B
BE–3
JBE00007-00007
(Wrong)
JBE00008-00008
Tool
JBE00009-00009
B
Black
G
Green
O
Orange
V
Violet
JBE00010-00010
White
Black
White
JBE00011-00011
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