Daihatsu 1997 Terios J100 Service Manual page 623

BR–20
(7) Insert the outer end of the boot to the groove provided
on the piston properly.
CAUTION:
·
Never score or damage the boots.
(8) Install the cylinder main pin to the disc brake cylinder
assembly by hand.
INSTALLATION
NOTE:
·
The installation procedure is basically reverse to the removal procedure. Therefore, some illustra-
tions are not mentioned in this installation procedure.
·
Please refer to the illustration mentioned in the disassembly procedure if any difficulty is encoun-
tered.
1. Install the disc rotor on the front hub.
CAUTION:
·
Be sure to clean the disc rotor attaching surface of the front hub and disc rotor before assembly.
2. Install the disc brake cylinder mounting with the attaching bolts and tighten the attaching bolts to the
specified tightening torque.
Tightening Torque:
3. Thinly apply the brake rubber grease to the pin boots.
4. Install the pin boots to the disc brake cylinder mounting.
NOTE:
·
Install the sub-cylinder slide pin boot, using the sub-cylinder slide pin.
5. Install the disc brake pad guide plates on the disc brake cylinder mounting.
6. Install the brake pads, anti-squeal shims and shims to the disc brake cylinder mounting.
7. Thinly apply the brake rubber grease to the sliding surface of the cylinder slide main pin.
8. Install the disc brake cylinder assembly to the disc brake cylinder mounting.
9. Turn over the disc brake assembly onto the disc brake pads, anti-squeal shims and shim while the pin
boots of the sub-cylinder slide pin are being pushed by fingers.
CAUTION:
·
Be very careful not to pull the brake hoses more than necessary. (When the brake hose is not dis-
connected)
·
Be very careful not to damage the pin boots during the assembly.
·
Care must be exercised so that the brake cylinder may not be interfered with the disc brake pads,
anti-squeal shims and shim during the installation.
90.2 -135.3 N·m (9.2 - 13.8 kgf-m)
JBR00066-00056
JBR00067-00000
JBR00068-00000