Table of Contents
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MANUAL TRANSMISSION
OUTLINE ............................................ MT– 2
SECTIONAL VIEW OF MANUAL
TRANSMISSION ....................... MT– 2
SPECIFICATIONS ......................... MT– 3
POWER FLOW ROUTE ..................... MT– 4
SHIFT CONTROL MECHANISM ....... MT– 5
INSTALLATION/REMOVAL OF
MANUAL TRANSMISSION ............ MT– 6
COMPONENTS ............................. MT– 6
DISASSEMBLY/ASSEMBLY OF
MANUAL TRANSMISSION ............ MT–10
COMPONENTS (PART 1) .............. MT–10
NOTICE PRIOR TO
OPERATION .............................. MT–11
COMPONENTS (PART 1) .............. MT–11
COMPONENTS (PART 2) .............. MT–12
COMPONENTS (PART 2) .............. MT–13
REMOVAL OF TRANSFER
ASSEMBLY ................................ MT–14
DISASSEMBLY .............................. MT–14
INSPECTION ................................. MT–17
SHIFT FORKS AND HEADS .......... MT–17
REPLACEMENT OF TYPE S OIL
SEAL ......................................... MT–18
SHIFT LEVER & SHIFT RELATED
PARTS REPLACEMENT ............ MT–18
INPUT SHAFT .................................... MT–20
COMPONENTS ............................. MT–20
COMPONENTS ............................. MT–21
COUNTER GEAR .............................. MT–28
DAIHATSU
J100
TO INDEX
OUTPUT SHAFT ................................ MT–37
INSTALLATION/REMOVAL OF SHIFT
CABLE & SELECT CABLE ........... MT–46
INSTALLATION/REMOVAL OF
TRANSMISSION FLOOR SHIFT
ASSEMBLY .................................... MT–48
DISASSEMBLY/ASSEMBLY OF
TRANSMISSION FLOOR SHIFT
ASSEMBLY .................................... MT–50
APPENDIX ......................................... MT–51
SERVICE SPECIFICATIONS ............. MT–52
TIGHTENING TORQUE ..................... MT–55
COMPONENTS ............................. MT–28
COMPONENTS ............................. MT–29
INSPECTION PRIOR TO
OPERATION .............................. MT–30
DISASSEMBLY .............................. MT–30
INSPECTION ................................. MT–31
REPLACEMENT OF CONICAL
SPRING WASHER ..................... MT–33
INSPECTION ................................. MT–33
ASSEMBLY .................................... MT–33
DISASSEMBLY .............................. MT–37
INSPECTION ................................. MT–37
ASSEMBLY .................................... MT–37
INSTALLATION ............................. MT–37
COMPONENTS ............................. MT–46
COMPONENTS ............................. MT–48
COMPONENTS ............................. MT–50
SSTs (Special Service Tools) ........ MT–51
NO. 9710-JE
MT
JMT00001–00000
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