Exhaust Pipe - Daihatsu 1997 Terios J100 Service Manual

EXHAUST PIPE

COMPONENTS
: Tightening torque
Unit : N·m (kgf-m)
: Non-reusable parts
(2.45 - 5.75)
r
REMOVAL
1. Jack up the vehicle and support it with safety stands.
2. Separate the tail pipe from the exhaust manifold by removing the two attaching nuts.
3. Remove the tail pipe by disconnecting the muffler supports.
4. Remove the gasket between front pipe and tail pipe.
5. Remove the exhaust pipe support from the exhaust pipe and exhaust pipe support No. 1 by removing
the attaching bolt and nut.
6. Remove the exhaust pipe support No. 1 bracket from the transfer case by removing the attaching bolts.
7. Remove the front pipe from the exhaust manifold by removing the attaching nuts and bolt.
8. Remove the exhaust pipe gasket.
INSTALLATION
1. Install the new exhaust pipe gasket to the exhaust front pipe.
2. Install the front pipe to the exhaust manifold with the attaching nuts and bolt. Then, tighten the attaching
nuts and bolt to specified tightening torque.
Tightening Torque (Exhaust manifold ´ Front exhaust pipe):
3. Install the exhaust pipe support No. 1 bracket to transfer case with the attaching bolts and tighten the
attaching bolts to specified tightening torque.
Tightening Torque:
4. Secure the front exhaust pipe to the exhaust pipe support No.1 bracket with the exhaust pipe bands.
Then, tighten the attaching bolt and nut to specified tightening torque.
Tightening Torque:
5. Install the new exhaust pipe gasket to the front pipe.
6. Install the tail pipe by connecting the muffler supports.
7. Connect the tail pipe to the front pipe with the two attaching nuts and tighten the attaching nuts to spec-
ified tightening torque.
Tightening Torque:
8. Jack down the vehicle.
9. Ensure that the no exhaust gas leakage is exists.
24.0 - 56.4
w
e
39.2 - 53.9
29.4 - 44.1
(4.0 - 5.5)
(3.0 - 4.5)
24.0 - 56.4 N·m (2.45 - 5.75 kgf-m)
29.4 - 44.1 N·m (3.0 - 4.5 kgf-m)
15.2 - 22.8 N·m ( 1.6 - 2.3 kgf-m)
t
q
t
q Tail pipe assembly
w Exhaust front pipe assembly
e Exhaust pipe support bracket No. 1
15.2 - 22.8
r Exhaust pipe gasket
(1.6 - 2.3)
t Muffler support No. 2
y Exhaust pipe heat insulator No. 3
39.2- 53.9 N·m (4.0 - 5.5 kgf-m)
BO–93
y
JBO00251-00217
JBO00252-00000