Daihatsu 1997 Terios J100 Service Manual page 605

BR–2
BASIC CHECK
BRAKE PEDAL
1. Ensure that the brake pedal height is with in specified
valve by measuring the brake pedal height.
Specified Value:
CAUTION:
·
"*" Mark denote brake pedal height between upper sur-
face of brake pedal pad and upper surface of protrude
section of floor panel.
2. Pedal height adjustment
(1) Disconnect the connector from the stop lamp switch.
(2) Slacken the nut of the stop lamp switch and screw out the
stop lamp switch, until the brake pedal has a free travel.
(3) Slacken the lock nut of the brake pedal clevis. Turn the
push rod so as to adjust the pedal height to the speci-
fied value.
(4) Tighten the lock nut of the brake pedal clevis to the
specified tightening torque.
Tightening Torque:
(5) Screw in the stop lamp switch, until the clearance betw-
een the brake pedal cushion and the edge of the thread-
ed portion of the stop lamp switch becomes 1.5 mm.
(6) Tighten the lock nut of the stop lamp switch to the
specified tightening torque.
Tightening Torque:
(7) Connect the connector of the stop lamp switch.Then,
proceed to the brake pedal free play check.
3. Pedal free play check
(1) After turning off the engine, depress the brake pedal
several times so that no vacuum may remain in the
brake booster.
(2) Measure the brake pedal free play by pushing the brake
pedal lightly by hand. Here, the brake pedal free play
means the distance from a point where the brake pedal
is free to a point where you begin to feel a resistance.
Specified Value:
(3) Ensure that the free play is within the specified value.
If the brake pedal free play fails to meet the specified
value, adjust the brake pedal free play to the specified
value.
4. Pedal free play adjustment
(1) Slacken the nut of the brake pedal clevis.
(2) Turn the push rod so as to adjust the pedal free play to
the specified value.
Specified Value:
(3) Tighten the lock nut of the brake pedal clevis.
Tightening Torque:
(4) Ensure that the brake pedal height is within the speci-
fied value and the stop lamp functions properly.
162.8 mm (*155.8 mm)
25.5 ± 2.9 N·m (2.6 ± 0.3 kgf-m)
19.6 ± 7.8 N·m (2.0 ± 0.8 kgf-m)
0.5 - 2 mm
0.5 - 2 mm
25.5 ± 2.9 N·m (2.6 ± 0.3 kgf-m)
Cushion
Pad
JBR00002-00001
Pedal free play
JBR00003-00002
Lock nut
JBR00004-00003