Toyota Celica 1993 AT200 series Repair Manual page 82

MX.41
C52 MANUAL TRANSAXLE - INPUT SHAFT
2,
INSPECT CLEARANCE OF SHIFT FORK AND HUB
SLEEVE
Using a feeler gauge, msasure the clgarancs betw€en
th6 hub sleeve and shift fork.
Maximum clearanca:
1 .0 mm (0.039 in.)
l f t h e c l e a r a n c e g x c e e d s t h e m a x i m u m , r e p l a c e t h e
shift fork or hub sleeve.
3.
INSPECT INPUT SHAFT
(a) Check ths input shaft for wear or damage.
(b) Using a micrometsr, msasure the outor diameter of
the input shaft journal surface.
Minimum outor diamater:
Part A 24.870 mm (0.9791 in.)
Part B 28.970 mm (1.1405 in.)
Part C 30.970 mm (1 .2193 in.)
Part D 24.970 mm (0.9831 in.)
l f t h o o u t e r d i a m e t e r i s l e s s t h a n t h e m i n i m u m , r s p l a c e
the inutput shaft.
( c ) U s i n g a d i a l i n d i c a t o r , c h s c k t h o s h a f t r u n o u t .
Maximum runout:
0.05 mm (0.0020 in.)
l f t h e r u n o u t e x c e e d s t h e m a x i m u m , r e p l a c e t h e i n p u t
sh aft.
I N P U T S H A F T A S S E M B L Y
HINT: Coat all of the slrding and rotating surfaces with
gear oil before assembly.
1 .
I N S T A L L N O . 2 C L U T C H H U B I N T O N O . 2 H U B
SLEEVE
(a) Install the 3 springs and shifting keys to the No.2
c l u t c h h u b .
(b) Install the No.2 hub sleeve to tho No.2 clutch hub.
2.
INSTALL 3RD GEAR, NEEDLE ROLLER BEARINGS,
S Y N C H R O N I Z E R
R I N G A N D N O . 2 H U B S L E E V E A S .
SEMBLY TO INPUT SHAFT
(a) Apply gear oil to the needle roller bearings'
(b) Place th6 synchronizer ring on th€ goar and align the
ring slots with the shifting keYs.
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