Toyota Celica 1993 AT200 series Repair Manual page 228

MX.37
E 5 6 M A N U A L T R A N S A X L E - I N P U T S H A F T
Fs-
--.
gR'rg'r -i-el
3 .
M E A S U R E N O . 2 S H I F T F O R K A N D H U B S L E E V E
C L E A R A N C E
U s i n g a f e e l e r g a u g s , m g a s u 1 6 t h 6 c l e a r a n c e b e t w e o n
t h e h u b s l e e v e a n d s h i f t f o r k .
Maximum clearanca:
1 . 0 m m ( 0 . 0 3 9 i n . )
l f t h e c l e a r a n c e e x c e e d s t h e l i m i t . 1 6 o l a c 6 t h e s h i f t
f o r k o r h u b s l e e v e .
4 .
I N S P E C T I N P U T S H A F T
( a ) C h e c k t h e i n p u t s h a f t f o r w e a r o r d a m a g e .
(b) Using a micrometer, m6asure the out€r diam6ter " ffilt,;
t h e i n p u t s h a f t j o u r n a l s u r f a c e .
M i n i m u m o u t e r d i a m s t o r
Part A
2 7 . 9 5 0 m m ( 1 . 1 0 0 4 I n . )
P a r t B a n d C
3 5 . 9 5 0 m m ( 1 . 4 1 5 4 i n . )
( c ) U s i n g a d i a l i n d i c a t o r , c h e c k t h e s h a f t r u n o u t .
M a x i m u m r u n o u t :
0 . 0 5 m m ( 0 . 0 0 2 0 i n . )
I N P U T S H A F T A S S E M B L Y
( S e e p a g e M X - 3 4 )
HINT: Coat all of the sliding and rotating surfaces with
gea r oil before assembly.
1 . I N S T A L L N O . 2 C L U T C H H U B I N T O H U B S L E E V E
( a ) I n s t a l l t h e 3 s p r i n g s a n d s h i f t i n g k e y s t o t h e c l u t c h
n u o .
( b ) I n s t a l l t h e h u b s l e e v e t o t h e c l u t c h h u b .
HINT: Direct identification groovs of tha hub sleeve to
front of the transaxle.
2 . I N S T A L L N E E D L E R O L L E R B E A R I N G S , 3 R D G E A R ,
S Y N C H R O N I Z E R R I N G S A N D N O . 2 H U B S L E E V E
A S S E M B L Y T O I N P U T S H A F T
( a ) A p p l y M P g 1 6 a s 6 t o t h 6 n s 6 d l a r o l l e r b e a r i n g .
( b ) A s s e m b l e t h 6 n e a d l a r o l l e r b e a r i n g s i n t o t h e 3 r d g e a r .
( c ) P l a c e t h e s y n c h r o n i z e r r i n g s o n t h s g o a r a n d a l i g n t h e
ring slots with the shifting keys.
,--..4
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\ / ' - = F
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r f n
F , ^ ^ r
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l
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