Toyota Celica 1993 AT200 series Repair Manual page 233

MX-42
E56 MANUAL TRANSAXLE _ OUTPUT SHAFT
U
E
f,a
ffi
MX
S S T
lrla
7 . R E M O V E N O . 1 H U B S L E E V E A S S E M B L Y A N D 1 S T
GEAR
Using a press, remove the No.1 hub sleeve and 1st
gear.
8 . R E M O V E S Y N C H R O N I Z E R R I N G A N D N E E D L E
R O L L E R B E A R I N G
9 , R E M O V E O U T P U T S H A F T F R O N T B E A R I N G
Using SST, remove the output shaft front bearing.
s s T 0 9 9 s 0 - 0 0 0 2 0 . 0 9 9 5 0 - 0 0 0 3 0
O U T P U T S H A F T C O M P O N E N T P A R T S
I N S P E C T I O N
1 . I N S P E C T 1 S T G E A R S Y N C H R O N I Z E R
R I N G
(a) Check for wear or damage.
(b) Check the braking effect of the synchronizer ring.
T u r n t h e s y n c h r o n i z e r r i n g i n o n e d i r e c t i o n w h i l e p u s h -
i n g i t t o t h e g e a r c o n e . C h e c k t h a t t h e r i n g l o c k s .
l f t h e b r a k i n g e f f e c t i s i n s u f f i c i e n t , a p p l y a s m a l l
a m o u n t o f f i n e l a p p i n g c o m p o u n d b e t w e e n t h e s y n -
c h r o n i z e r r i n g a n d g e a r c o n o .
L i g h t l y r u b t h e s y n c h r o n i z e r r i n g a n d g e a r c o n 6 t o -
gother.
NOTICE: Ensura the fine lapping compound is completely
washed off stter rubbing.
(c) Check again tha braking effect of the synchronizer
r i n g .
( d ) M e a s u r e t h e c l e a r a n c e b s t w 6 6 n t h e s y n c h r o n i z e r r i n g
b a c k a n d g e a r s p l i n e e n d .
Minimum claa rance:
0.6 mm (0.024 in.)
l f t h e c l e a r a n c e i s l e s s t h a n t h e l i m i t , r a p l a c e t h e
s y n c h r o n i z e r r i n g a n d g e a r c o n s b y a p p l y i n g a s m a t t
a m o u n t o f f i n e l a p p i n g c o m p o u n d .
NOTICE: Ensure the fine lapping compound is complstely
washed off stter rubbing.