Siemens SINAMICS G120XA Operating Instructions Manual
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Siemens SINAMICS G120XA Operating Instructions Manual

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Table Of Contents
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Table of Contents

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Operating instructions
SINAMICS
SINAMICS G120XA
Infrastructure converters for standard pumps/fans
Edition
03/2019
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS G120XA

  • Page 1 Operating instructions SINAMICS SINAMICS G120XA Infrastructure converters for standard pumps/fans Edition 03/2019 www.siemens.com/drives...
  • Page 3 Fundamental safety instructions Description Mounting SINAMICS Wiring SINAMICS G120XA SINAMICS G120XA converter Commissioning Advanced commissioning Operating Instructions Parameters Saving the settings and series commissioning Warnings, faults and system messages Corrective maintenance Technical data Appendix Edition 03/2019, firmware V1.0 03/2019, FW V1.0...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5 Additional mounting instructions for FSD ... FSJ..............52 3.3.4.1 Additional mounting instructions, FSD ... FSG...............52 3.3.4.2 Additional mounting instructions, FSH/FSJ................53 3.3.5 Mounting the optional components ..................55 Wiring .................................57 Line supply and motor......................57 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 6 6.2.1 Sequence control when switching the motor on and off............127 6.2.2 Adapt the default setting of the terminal strips ..............129 6.2.2.1 Digital inputs.........................131 6.2.2.2 Analog input as digital input ....................134 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 7 Pipe filling..........................215 6.3.3 Frost protection ........................218 6.3.4 Condensation protection ......................219 6.3.5 Cavitation protection ......................221 6.3.6 Deragging..........................222 Setpoints and setpoint processing ..................224 6.4.1 Setpoints ..........................224 6.4.1.1 Analog input as setpoint source ...................225 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 8 Blocking protection, leakage protection and dry-running protection ........315 6.7.6.6 Rotation monitoring ......................317 Drive availability ........................318 6.8.1 Flying restart – switching on while the motor is running............318 6.8.2 Automatic restart ........................320 6.8.3 Kinetic buffering (Vdc min control) ..................323 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 9 Alarms, alarm buffer, and alarm history ................747 Faults, alarm buffer and alarm history..................750 List of fault codes and alarm codes..................753 9.6.1 Overview of faults and alarms....................753 9.6.2 Fault codes and alarm codes ....................753 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 10 Handling the BOP-2 operator panel ..................877 A.1.1 Changing settings using BOP-2 ...................878 A.1.2 Changing indexed parameters .....................879 A.1.3 Directly entering the parameter number and value ..............880 A.1.4 A parameter cannot be changed..................881 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 11 Table of contents Interconnecting signals in the converter................882 Manuals and technical support ....................884 A.3.1 Overview of the manuals......................884 A.3.2 Configuring support......................884 A.3.3 Product Support ........................886 Index.................................887 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 12 Table of contents SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 13 ● You must use an additional residual-current device (RCD) if a conductor-ground short circuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 14 ● Ensure compliance with the limit values specified in the technical data during transport, storage and operation. ● Do not use any damaged devices. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 15 ● Install built-in units in a suitable metal cabinet in such a way that personnel are protected against fire and smoke, or take other appropriate measures to protect personnel. ● Ensure that smoke can only escape via controlled and monitored paths. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 16 ● If you come closer than around 2 m to such components, switch off any radios or mobile phones. ● Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 17 ● Perform a function test. ● Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 18 As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death. ● Protect the parameterization against unauthorized access. ● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 19 – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring ● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 20 As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 21 In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
  • Page 22 ● Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. ● On completion of commissioning, check all security-related settings. ● Protect the drive against unauthorized changes by activating the "Know-how protection" converter function. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 23 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 24 Fundamental safety instructions 1.5 Residual risks of power drive systems SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 25: About The Manual

    What is the meaning of the symbols in the manual? Reference to further information in the manual Download from the Internet DVD that can be ordered End of a handling instruction. ❒ Examples of converter function symbols SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 26 You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Use of OpenSSL This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit.

  • Page 27: Scope Of Delivery

    ● A printed full-size drill pattern (available for FSD to FSG only), which allows the easy drilling of the necessary mounting holes. ● The converter contains open-source software (OSS). The OSS license terms are saved in the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 28 Description 2.3 Scope of delivery Technical data 3-phase 380 V AC to 440 V AC (article number: 6SL32...) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 29: Rating Plate

    IP00 FILA C3 Motor: IEC 560kW 218kg Refer to user manual http://support.automation.siemens.com CE owner Siemens AG, Frauenauracher, Str.80, DE-91056 Erlangen Siemens Electrical Drives Ltd. No.1, Haitaichuangxin 5th Road, Huayuan Industry Development Area,Tianjin Hi-Tech Industry Park Made in China ① ④...
  • Page 30 Australia and New Zealand (RCM formerly C-Tick) The converters showing the test symbols fulfill the EMC requirements for Australia and New Zealand. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ●...
  • Page 31 Description 2.4 Directives and standards Standards that are not relevant China Compulsory Certification The converters do not fall in the area of validity of the China Compulsory Certification (CCC). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 32 For environmentally-friendly recycling and disposal of your old device, please contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 33 = Relative Short-Circuit power: ratio of short-circuit power S at the supply connection k Line point to the fundamental apparent power S of the connected converters (to IEC 60146-1-1). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 34 6SL3000-0CE41-0AA0 2.6.2 Output reactor The output reactor reduces the voltage rate of rise and dampens transient voltage peak at the converter output, and enable longer motor cables to be connected. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 35 Converter frame size Rated power (kW) Output reactor 18.5 6SL3202-0AE23-8CA0 22 ... 37 6SE6400-3TC07-5ED0 6SE6400-3TC14-5FD0 75 ... 90 6SL3000-2BE32-1AA0 6SL3000-2BE32-6AA0 6SL3000-2BE33-2AA0 6SL3000-2BE33-8AA0 6SL3000-2BE35-0AA0 6SL3000-2AE36-1AA0 355 ... 400 6SL3000-2AE38-4AA0 450 ... 500 6SL3000-2AE41-0AA0 6SL3000-2AE41-4AA0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 36 Special restrictions for converter FSG When connecting 400 V converter FSG with sine-wave filters, set parameters as follows: Parameter 6SL3000-2CE32-8AA0 6SL3000-2CE33-3AA0 6SL3000-2CE34-1AA0 p0230 p0233 [mH] 0.25 0.15 p0234 [µF] 28.2 42.3 56.4 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 37 The operator panels (BOP-2 and IOP-2) can be mounted either directly on the converter or in a control cabinet door using a door mounting kit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 38 Module of converters in frame size FSA is included in the scope of delivery of the converter and is also avail‐ able as a spare part. Article number Converter frame size Article number 6SL3262-1AB01-0DA0 6SL3262-1AC01-0DA0 6SL3262-1AD01-0DA0 6SL3262-1AE01-0DA0 6SL3262-1AF01-0DA0 6SL3262-1AG01-0DA0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 39 2.7 Motors and multi-motor drives that can be operated Motors and multi-motor drives that can be operated Siemens motors that can be operated You can connect standard induction motors to the converter. You can find information on further motors on the Internet: Motors that can be operated (https://support.industry.siemens.com/cs/ww/en/view/...
  • Page 40 Description 2.7 Motors and multi-motor drives that can be operated SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 41 Devices in Zone C do not generate any energy-rich electromagnetic fields themselves, but their functions can be impaired by electromagnetic fields. Outside the control cabinet ● Zone D: Motors Devices in Zone D generate electromagnetic fields with a significant amount of energy SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 42 ● In plants and systems where the control cabinets are lined up next to one another, and which are installed in two groups back to back, connect the PE bars of the two cabinet groups at as many locations as possible. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 43 – Motor cable – Cable at the converter DC link connection ● Cables with a low level of interference: – Cable between the line and line filter – Signal and data cables SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 44 ● Using shielded cables for the following connections: – Cable between the converter and line filter – Cable between the converter and output reactor Figure 3-3 Routing converter cables inside and outside a control cabinet SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 45 – Motor holding brakes ● Connect the surge voltage protection circuit directly at the coil. ● Use RC elements or varistors for AC-operated coils and freewheeling diodes or varistors for DC-operated coils. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 46 ● Use the appropriate air barriers to prevent cooling air short circuits. ● Ensure that the electrical cabinet is adequately ventilated and is equipped with suitable air filters. Comply with the replacement intervals of the air filter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 47 ● For a system configuration in conformance with IEC, use the IEC-approved fuses or circuit breakers under the following Internet address: Fuses and circuit breakers (https://support.industry.siemens.com/cs/ww/en/ps/13213) ● The converter of frame size FSA has to be mounted in an enclosure sized min. 500 mm (height) ×...
  • Page 48 If condensation or conductive pollution can be excluded at the installation site, a lower degree of control cabinet protection may be permitted. Mounting position Figure 3-5 Only mount in the vertical position with the line connection at the bottom SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 49 Dimensions and clearance distances (mm) Frame Height Height in‐ Width Depth Additional depth Clearance size cluding With oper‐ With G120 lateral front shield ator panel Smart Ac‐ plate cess 1255 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 50 Tightening torque (Nm) Note: For the converters FSD to FSG, a printed drill pattern is supplied with each converter. This can be used to easily drill the necessary mounting holes. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 51 The shield connection kit for the Control Unit is available for converters FSD to FSG only. Attach the shielding plate to the bottom of the Control Unit, and use a cross-tip screwdriver to tighten the screw to fix it onto the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 52 Mounting the shield connection kit for the Power Module, FSD ... FSG Note For converters FSD to FSG, the shield connection kit for the Power Module is not included in the scope of delivery of the converter and only available optionally. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 53 2. If the converter has an integrated line filter, mount the EMC connecting bracket additionally ② by fastening it to the shielding plate with four screws You have now mounted the shield connection kit. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 54 Converter weight: Technical data dependent on the power (Page 866) Hoisting gear Use crane lifting lugs and the appropriate hoisting gear when mounting the converters on the cabinet panel. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 55 The device must not be lifted at an angle because this can damage the housing. Rope spreaders may have to be used. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 56 ● For FSJ: 1000 mm (width) × 2000 mm (height) × 600 mm (depth) Before converter installation, remove the side, back, and top plates from the cabinet frame, and mount at least two support plates in the cabinet. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 57 3.3.5 Mounting the optional components Depending on the particular application, converters may require optional components. For more information about optional components, refer to Section "Optional components (Page 31)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 58 Mounting 3.3 Mounting the converter SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 59 ● Observe the installation specifications provided in this manual. ● Observe the applicable installation standards. ● Ensure the continuity of the protective conductor. 4.1.1 Permissible line supplies 4.1.1.1 TN system Overview Figure 4-1 TN system SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 60 In a TT system, the transformer grounding and the installation grounding are independent of one another. There are TT supplies where the neutral conductor N is either transferred – or not. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 61 In an IT system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protective conductor through an impedance. There are IT systems with and without transfer of the neutral conductor N. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 62 Therefore, touching the converter immediately after powering off can result in electric shock due to residual charge in the power components. ● Check the voltage at the converter connections before you remove the functional grounding. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 63 , but do not remove the screws. ⑤ 3. Slide the connection clip towards the left until the clip is disconnected from the PE ③ ④ connections at screws 4. Tighten all screws with 6 Nm. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 64 The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury. ● Observe the minimum cross-section of the protective conductor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 65 60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu. ● Observe the local regulations for protective conductors subject to a high leakage current at the installation site. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 66 Description EMC category according to EN 61800‑3 Shielded motor cables and EMC-compliant installation are required in order to satisfy an EMC category. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 67 FSH … FSJ 450 m reactor or dv/dt filter The values are valid for a pulse frequency set at the factory The values are valid for a pulse frequency = 2 kHz SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 68 Line filter The converters are available with or without integrated line filter (C3). Line reactor No line reactor is required for FSA ... FSG converters. Figure 4-4 Connecting converters FSA... FSC SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 69 Wiring 4.1 Line supply and motor Figure 4-5 Connecting converters FSD ... FSG and their optional components Figure 4-6 Connecting converters FSH/FSJ and their optional components SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 70 Wiring 4.1 Line supply and motor 4.1.4.2 Connecting inverters Connecting converters, FSA ... FSC SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 71 Figure 4-8 Removing the connection cover and making openings, FSF/FSG After the cables are connected, you must re-attach the cover in order to re-establish the touch protection of the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 72 Damage to converter as a result of operation without insulating plates Without the insulating plates, voltage flashovers may occur between the phases. ● Replace the insulating plates after connecting the cables. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 73 The diagram shows the layout of line and motor terminals, DC link terminals, and terminal strip Figure 4-10 Connections for the line supply and motor For more information about the connection of terminal strip X9, see Chapter "Terminal strip X9 (FSH/FSJ only) (Page 97)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 74 M10 bolts Line, motor 35 ... 2 × 185 2 ... 2 × 350 50 Nm 442.5 lbf.in -- and PE Cable lug accord‐ ing to SN71322 for M10 bolts SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 75 10.5 59.5 10.5 72.5 FSH/FSJ 23.5 The cable lugs can be attached as shown in the following diagram if, at one connection per phase, two cable lugs can be connected. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 76 Shielded motor cable Note For FSA … FSC, connect the cable shields of the communication cable and the control cable to the same point of the shield plate using one toothed tape. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 77 The shield support for converter FSD is displayed as an example. ① ④ Unshielded line cable Toothed tape ② ⑤ Shielded motor cable Shielded control cable ③ ⑥ Hose clamp Shielded communication cable SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 78 ● The motor must have windings that are approved for a voltage > rated voltage U ● As the fan impeller rotates faster, the motor has a higher noise level than operation with f ≤ 50 Hz. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 79: Control Interfaces

    Terminal strip ③ Status LED ④ Connection to the operator panel or SINAMICS G120 Smart Access ⑤ Memory card slot ⑥⑦⑧ Terminal strips ⑨ Fieldbus interfaces at the lower side SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 80 Digital inputs DI Digital outputs DO Analog inputs AI Analog outputs AO Input for motor temperature sen‐ 4.2.2 Fieldbus interface allocation Interfaces at the lower side of the Control Unit SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 81 → When you use the internal 10 V power supply, you must connect "AI GND" with "GND". Additional options for wiring the digital inputs The following diagram shows how you supply the digital inputs and digital outputs with an external voltage. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 82 The following diagram shows how you use the digital inputs for the contacts that switch to m potential. Figure 4-13 Connecting contacts switching to m potential with an external power supply SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 83 Wiring 4.2 Control interfaces 4.2.4 Factory interface settings Function description The fieldbus interface is not active in the factory setting. Figure 4-14 Factory interface settings SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 84 Current ac‐ Current ac‐ Current ac‐ tual value tual value tual value tual value tual value tual value tual value DI 0 ON/OFF2 ON/OFF2 ON/OFF2 ON/OFF2 ON/OFF2 lo‐ ON/OFF2 ON/OFF2 lo‐ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 85 Ready for op‐ eration eration eration DO 3 Alarm Pump 2 Pump 3 Alarm Alarm Alarm Alarm Function description Default setting 41: "Analog control" "Analog control" is the default factory setting. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 86 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X AI → … → FINISH Default setting 42: "PID controller with analog control" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 87 = 52.1 DO 3 p0733 = 52.7 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X AI PID → … → FINISH SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 88 = 29529.0 DO 3 p0733 = 29529.1 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X AI 2XP → … → FINISH SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 89 Wiring 4.2 Control interfaces Default setting 44: "3 pumps with analog setpoint" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 90 = 29529.2 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X AI 3XP → … → FINISH Default setting 45: "Fixed setpoint control" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 91 = 52.7 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X FIX → … → FINISH Default setting 46: "AI control local/remote" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 92 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X AI I-r → … → FINISH Default setting 47: "PID controller with internal fixed setpoint" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 93 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X FIXPId → … → FINISH Default setting 48: "2 pumps and internal fixed setpoint" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 94 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X In 2XP → … → FINISH Default setting 49: "3 pumps and internal fixed setpoint" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 95 = 1 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X In 3XP → … → FINISH Default setting 51: "Modbus RTU control" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 96 Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X Fb mod → … → FINISH Default setting 52: "Modbus RTU control local/remote" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 97 = 2050[1] Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X modl-r → … → FINISH Default setting 54: "USS control" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 98 2050[1] Procedure with the BOP-2 operator panel: → SETUP → … → MAc PAr → P15 = X fb USS → … → FINISH Default setting 55: "USS control local/remote" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 99 The power supply should be located directly next to the converter (e.g. in the same cabinet) and the cable length to terminal strip X9 should not exceed 5 m. Note Inputs are low active. All signal inputs are low active (wire-break-proof). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 100 DC link charged Enable signal, "U Output Voltage: 24 V DC charged" Max. load current: 500 mA link Continuously short-circuit proof The output current is taken from the supply at X9, terminal 1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 101 ● Evaluate the temperature monitoring relay output using a digital input of the converter, e.g. using the "External fault" function. You can find additional information about the temperature monitoring relay on the Internet: Manual 3RS1 / 3RS2 temperature monitoring relays (https:// support.industry.siemens.com/cs/ww/en/view/54999309) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 102 Solid or finely stranded conduc‐ Finely stranded conductor with Finely stranded conductor with non-insulated conductor end partially insulated conductor end sleeve sleeve Cables with twin end sleeves are not permissible. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 103 The precondition for error-free communications is that the first and last station are supplied with power. Communication is maintained if you withdraw individual slaves from the fieldbus without interrupting the cable. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 104 Wiring 4.2 Control interfaces SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 105 – The fieldbus interface (Page 110) 5. Check if additional converter functions are required for the application. (Page 125) 6. If necessary, adapt the drive. (Page 125) 7. Save your settings. (Page 725) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 106 Operating instructions of the SINAMICS G120 Smart Access: Manuals and technical support (Page 884) Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
  • Page 107 Example of the rating plate for a standard induction motor ● How is the motor connected? Pay attention to the connection of the motor (star connection [Y] or delta connection [Δ]). Note the appropriate motor data for connecting. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 108 Example of a type plate for a reluctance motor ● How is the motor connected? Pay attention to the connection of the motor (star connection [Y] or delta connection [Δ]). Note the appropriate motor data for connecting. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 109 You form the DC link capacitors by supplying the converter with a line voltage of ≤ 100% of the rated voltage for a defined time. Figure 5-3 Forming the DC link capacitors SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 110 The minimum speed is the lowest speed of the motor independent of the speed setpoint. ● Maximum speed - factory setting 1500 [rpm] The converter limits the motor speed to this value. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 111 For basic applications, you can try to operate the drive with a rated power < 18.5 kW without any other commissioning steps. Check whether the control quality of the drive without commissioning is adequate for the requirements of the application. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 112 3. Plug the operator panel BOP-2 onto the converter until the latch audibly engages. You have plugged the BOP-2 onto the converter. ❒ The operator panel BOP-2 is ready for operation when you connect the converter to the power supply. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 113 Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5.4.2 Overview of quick commissioning Figure 5-5 Quick commissioning using the BOP-2 operator panel SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 114 Expert (Page 118) Depending on the particular Power Module, the converter skips selecting the application class. If the BOP-2 does not display step DRV APPL, then continue commissioning as described under "Expert". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 115 D … frame size F – Simplified commissioning using predefined motor data – Reduced number of parameters ● Standard Drive Control is preset for converters of frame size A … frame size C SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 116 (EUR/USA, P100 = kW 50 Hz). Rated motor voltage Rated motor current Rated motor power Rated motor frequency Rated motor speed Motor cooling: ● SELF: Natural cooling ● FORCED: Forced-air cooling SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 117 After the motor data identification, the motor accelerates to the current setpoint. Complete quick commissioning as follows: 1. Switchover the display using an arrow key: nO → YES 2. Press the OK key. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 118 87 Hz motor operation The BOP‑2 only indicates this step if you selected IEC as the motor standard (EUR/USA, P100 = kW 50 Hz). Rated motor voltage Rated motor current Rated motor power Rated motor frequency Rated motor speed SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 119 Select this setting if the motor cannot rotate freely. ● ROT: Measure the motor data while the motor is rotating. The converter switches off the motor after the motor data identification has been completed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 120 87 Hz motor operation The BOP‑2 only indicates this step if you selected IEC as the motor standard (EUR/USA, P100 = kW 50 Hz). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 121 ● VF LIN: U/f control with linear characteristic ● VF LIN F: Flux current control (FCC) ● VF QUAD: U/f control with square-law characteristic ● SPD N EN: Sensorless vector control SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 122 Select the default setting for the interfaces of the converter that is suitable for your application. Default setting of the interfaces (Page 82) Figure 5-10 Minimum and maximum motor speed SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 123 After the motor data identification, the motor accelerates to the current setpoint. Complete quick commissioning: Switchover the display using an arrow key: nO → YES Press the OK key. You have completed quick commissioning. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 124 Switch on the motor. During motor data identification, "MOT-ID" flashes on the BOP‑2. If the converter again outputs alarm A07991, then it waits for a new ON command to start the rotating measurement. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 125 Switch the converter control from HAND to AUTO. You have completed the motor data identification. ❒ Quick commissioning has been completed once the motor data identification has been successfully completed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 126 2. Confirm the reset using the OK key. 3. Wait until the converter has been reset to the factory setting. You have reset the converter to the factory settings. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 127 The technology controller controls process variables, e.g. pressure, temperature, level or flow. The motor closed-loop control either receives its setpoint from the higher-level control - or from the technology controller. Technology controller (Page 247) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 128 Drive availability (Page 318) Energy saving The converter optimizes the efficiency optimization of the standard induction motor or disconnects the power module from the system, if necessary. Energy saving (Page 329) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 129 In order to be able to respond to external commands, you must set the command interface so that it fits your specific application. Tools One of the commissioning tools is needed to change the function settings. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 130 OFF3 ramp-down time. The converter waits for "Enable opera‐ tion". The "Enable operation" command is always active in the converter factory set‐ ting. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 131 ● Connectors CI and CO are parameters to interconnect analog signals. The following chapters describe how you adapt the function of individual converter inputs and outputs using binectors and connectors. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 132 Advanced commissioning 6.2 Drive control SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 133 BI: Fixed speed setpoint selection, bit 3 p1035[C] BI: Motorized potentiometer setpoint higher Dependent on the converter p1036[C] BI: Motorized potentiometer setpoint lower Dependent on the converter p1055[C] BI: Jogging bit 0 Dependent on the converter SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 134 Dependent on the converter p2106[C] BI: External fault 1 p2112[C] BI: External alarm 1 For further binector inputs and additional information on parameters, please refer to the parameter list. Parameters (Page 352) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 135 Advanced commissioning 6.2 Drive control Function diagram Figure 6-3 FP 2221 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 136 An overcurrent condition destroys the analog input. ● If you use an analog input as a digital input, then you must set the analog input switch to "Voltage" (U). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 137 Advanced commissioning 6.2 Drive control Function diagram Figure 6-4 FP 2256 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 138 To change the function of a digital output, you must interconnect the digital output with a binector output of your choice. Binector outputs are designated in the parameter list with a "BO:" as prefix. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 139 Advanced commissioning 6.2 Drive control Function diagram SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 140 1 signal: Speed > minimum speed (p1080) 1 signal: Speed ≥ setpoint speed (r1119) You can find additional binector outputs in the parameter list. Parameters (Page 352) See also Interconnecting signals in the converter (Page 882) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 141 Example In order to enter the supplementary setpoint via analog input AI 0, you must interconnect AI 0 with the signal source for the supplementary setpoint. Set p1075 = 755[0]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 142 Dependent on the converter p1075[C] CI: Supplementary setpoint p2253[C] CI: Technology controller setpoint 1 p2264[C] CI: Technology controller actual value You can find additional connector inputs in the parameter list. Parameters (Page 352) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 143 Advanced commissioning 6.2 Drive control Function diagram Figure 6-5 FP 2251 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 144 The converter should convert a 6 mA … 12 mA signal into the value range ‑100% … 100% via analog input 0. The wire-break monitoring of the converter should respond when 6 mA is fallen below. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 145 = 0, even if the signal at the analog input terminals is slightly positive or negative. This prevents the converter from rotating the motor when the speed setpoint = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 146 Advanced commissioning 6.2 Drive control Parameters Parameter Description Factory setting p0764[0] Analog inputs deadband, AI 0 p0764[1] Analog inputs deadband, AI 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 147 Frequently used connector outputs (CO) of the converter Parameter Description Factory setting r0021 CO: Speed actual value, smoothed - rpm r0025 CO: Output voltage, smoothed - Vrms r0026 CO: DC link voltage, smoothed SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 148 Factory setting r0027 CO: Absolute actual current, smoothed - Arms r0063 CO: Speed actual value - rpm You can find additional connector outputs in the parameter list. Parameters (Page 349) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 149 Advanced commissioning 6.2 Drive control Function diagram Figure 6-6 FP 2261 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 150 2. Set p0777[0] = 0.0 (x1) 3. Set p0778[0] = 6.0 (y1) 4. Set p0779[0] = 100.0 (x2) 5. Set p0780[0] = 12.0 (y2) The characteristic for the application example is set. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 151 4. In the next steps of the quick commissioning, confirm all additional values that have already been set. 5. Exit quick commissioning. You have activated communication via Modbus RTU. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 152 ● p2031 = 2: Parity even Note Number of stop bits For No parity, the control sends 2 stop bits, for parity odd or parity even, only 1 stop bit SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 153 ● AO 1 should display the smoothed current actual value. To do this, you must set p0771[1] = 27 (r0027 smoothed current actual value). In this case, a write access via register 40524 to p0791[1] results in a fault message in the control. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 154 Reset to the factory setting for Modbus If you have set communication via Modbus (p2030 = 2), when restoring the factory settings, the analog outputs are again interconnected with p0771[0] = 791[0] and p0771[1] = 791[1]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 155 The following figure shows the structure of a Modbus RTU telegram. Figure 6-7 Modbus with delay times The data area of the telegram is structured according to the mapping tables. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 156 Note Read and write access to converter data R: read via FC03; W: write via FC06; R/W: read via FC03 or write via FC06 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 157 Access Scaling Data / parameter 40100 Control word Process data 1 40101 Main setpoint Process data 2 40110 Status word Process data 1 40111 Main actual value Process data 2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 158 40341 Actual speed value -16250 … 16250 r0022 40342 Output frequency - 327.68 … 327.67 r0024 40343 Output voltage 0 … 32767 r0025 40344 DC-link voltage 0 … 32767 r0026 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 159 Time constant D-component of the tech‐ 0 … 60 p2274 nology controller 40515 Max. limit of technology controller -200.0 … 200.0 p2291 40516 Min. limit technology controller -200.0 … 200.0 p2292 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 160 40806 40807 Motor 2 operating hours 0 … 429496729.5 p29530[1] 40808 40809 Motor 3 operating hours 0 … 429496729.5 p29530[2] 40810 40811 Motor 4 operating hours 0 … 429496729.5 p29530[3] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 161 4 hex: Response not ready (the response has still not been issued) 5 hex: Internal Error (general system error) Incorrect access operations to parameters via data set 47 are logged in registers 40603 … 40722. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 162 6D h Register start address "Low" 00 h Number of registers "High" (2 registers: 40110; 40111) 02 h number of registers "Low" xx h CRC "Low" xx h CRC "High" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 163 Register start address "High" (write register 40100) 63 h Register start address "Low" 55 h Register data "High" 66 h Register data "Low" xx h CRC "Low" xx h CRC "High" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 164 Register 40605 contains the attribute that you use to control whether you read out the parameter value or the parameter attribute. In the number of elements you specify how many indices are read. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 165 40604: DO-ID = 1, number of parameters = 1 0301 h 11,12 40605: Format, number of elements = 1 001F h 13,14 40606: Parameter value = 1F h (31) xx h CRC "Low" xx h CRC "High" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 166 0258 h Register start address 0007 h Number of registers to be written to (40601 … 40610) 0010 h Number of registers xx h CRC "Low" xx h CRC "High" SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 167 The slave only processes orders and telegrams which are directly addressed to it. Communication error If the slave detects a communication error on receipt (parity, CRC), it does not send a response to the master (this can lead to "setpoint timeout"). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 168 Adjust the time (factory setting = 100 ms) depending on the number of slaves and the baud rate set on the bus. 6.2.3.11 Application example An application example for MODBUS RTU is provided on the Internet: Communication via the MODBUS interface (https://support.industry.siemens.com/cs/ww/en/ view/35928944) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 169 Default setting of the interfaces (Page 82) 4. In the next steps of the quick commissioning, confirm all additional values that have already been set. 5. Exit quick commissioning. You have activated communication via USS. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 170 An ASCII character (02 hex) indicates the beginning of the message. The telegram length "LGE" is calculated as follows: LGE = user data (n bytes) + ADR (1 byte) + BCC (1 byte) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 171 With this setting, no parameter values are transferred. ● p2023 = 3 You can select this setting if you only want to read or write 16-bit data or alarm signals. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 172 ● Control 1 (STW1) and main setpoint (HSW) ● Status word 1 (ZSW1) and main actual value (HIW) If p2022 is greater than or equal to 4, then the converter receives the additional control word (STW2). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 173 1 = MOP up Increase the setpoint saved in the motorized potenti‐ p1035[0] = ometer. r2090.13 1 = MOP down Reduce the setpoint saved in the motorized potenti‐ p1036[0] = ometer. r2090.14 Reserved SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 174 Internal converter actual value > 0. p2080[14] = wise r2197.3 0 = Motor rotates coun‐ Internal converter actual value < 0. ter-clockwise 0 = Alarm, converter p2080[15] = thermal overload r2135.15 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 175 Table 6-33 Start delay Baud rate in bit/s Transmission time per character (= 11 bits) Min. start delay 9600 1.146 ms > 2.291 ms 19200 0.573 ms > 1.146 ms SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 176 Words that are not required are assigned 0. Bit 11 in the 1st word is reserved and is always assigned 0. The diagram shows a parameter channel that is four words long. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 177 No response Transfer parameter value (word) Transfer parameter value (double word) Transfer descriptive element Transfer parameter value (field, word) Transfer parameter value (field, double word) Transfer number of field elements SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 178 Change request above the currently valid limit (example: a parameter value is too large for the converter power) CC hex Change request not permitted (change is not permitted as the access code is not available) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 179 ● PKE, Bit 0 … 10 (PNU): = 1841 (parameter number without offset) Parameter number = PNU + offset (page index) (7841 = 1841 + 6000) ● IND, bit 8 … 15 (subindex): = 2 (index of parameter) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 180 30000 F0 hex 60000 … 61999 60000 74 hex Indexed parameters For indexed parameters, you must write the index as hex value into the subindex (IND bit 7 … 0). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 181 ● IND, bit 8 … 15 (page index): = 0 hex (offset 0 corresponds to 0 hex) ● IND, bit 0 … 7 (subindex): = 0 hex (parameter is not indexed) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 182 Access Point - comprising network number and MAC address; MAC: Medium Access Control) uniquely identifies a BACnet device. This address is BACnet-specific and must not be confused with the Ethernet MAC address. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 183 4. In the next steps of the quick commissioning, confirm all additional values that have already been set. 5. Exit quick commissioning. 6. Set p2030 = 5 You have activated communication via BACnet MS/TP. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 184 4. Switch on the converter power supply again. Your settings become active after switching on. You have set the bus address. ❒ Parameters Parameter Description Factory setting p2021 Fieldbus interface address SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 185 In BACnet, the Control Unit has a unique name, which is required for identification when replacing a device etc. The device name is preset at initial power up. It has the following structure: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 186 = 27 (r0027 smoothed current actual value). In this case, a write access via the object ANALOG OUTPUT 1 to p0971[1] results in a fault message in the control SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 187 SubscribeCOV monitors the property changes of the following objects: ● Analog Input (AIxx), ● Analog Output (AOxx), ● Analog Value (AVxx), ● Binary Value (BVxx) and ● Multi-state Input (MSIxx) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 188 Object Object type property Binary In‐ Binary Out‐ Binary Val‐ Analog In‐ Analog Analog Multi-State Octet Output Value Input String Val‐ Object_Identifier Object_Name Object_Type Present_Value Description Status_Flags Event_State Out_Of_Service Units SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 189 State of DO 0 (relay 1) ON/OFF ON/OFF read r747.0 BI11 DO1 ACT State of DO 1 (relay 2) ON/OFF ON/OFF read r747.1 BI12 DO2 ACT State of DO2 (relay 3) ON/OFF ON/OFF read r747.2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 190 FAULT RE‐ Acknowledge fault (when controlling RESET / NO r0054.7 via BACnet) BV24 Local / Remote Local / Remote r0054.15 BV26 RUN ENA Enable converter operation ENA‐ DISA‐ r0054.3 BLED BLED SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 191 AIN 1 SCALED Scaled AI 1 input signal converter-depend‐ r0755[1] AI12 AIN 2 SCALED Scaled AI 2 input signal converter-depend‐ r0755[2] AI13 AIN 3 SCALED Scaled AI 3 input signal converter-depend‐ r0755[3] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 192 Rated power of the converter converter-depend‐ r0206 AV16 SPEED Reference speed of the convert‐ 6.0 … 210000 p2000 STPT 1 AV17 FREQ SP PCT Setpoint 1 (when controlling via -199.99 … 199.99 BACnet) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 193 Technology controller integral 0 … 1000 p2285 time AV5006 OUTPUT MAX Technology controller maximum - 200 … 200 p2291 limiting AV5007 OUTPUT MIN Technology controller minimum - 200 … 200 p2292 limiting SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 194 AV5304 PROP GAIN 2 Technology controller 2 propor‐ 0 … 1000 p11280 tional gain AV5305 INTEG TIME 2 Technology controller 2 integral 0 … 1000 p11285 time SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 195 4 MSI12 WARNING_5 Warning num‐ r2110[4] ber 5 MSI13 WARNING_6 Warning num‐ r2110[5] ber 6 MSI14 WARNING_7 Warning num‐ r2110[6] ber 7 MSI15 WARNING_8 Warning num‐ r2110[7] ber 8 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 196 01 h DO-Id = 1 01 h Number of parameters = 1 10 h Format 01 h Number of elements = 1 001F h 9,10 Parameter value 1F h = 31 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 197 4 h: Response not ready (the response has still not been issued) 5 h: Internal Error (general system error) Incorrect access operations to parameters via data set 47 are logged in objects OSV0 and OSV1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 198 2. Set p0809[1] to the number of the command data set into which you wish to copy the settings. 3. Set p0809[2] = 1 4. The converter sets p0809[2] = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 199 In the case of variables whose units are identical in the SI system and US system, and which can be displayed as a percentage, the following applies: p0505 = 1 ≙ p0505 = 3 and p0505 = 2 ≙ p0505 = 4. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 200 Parameters involved with p0595 belong to unit group 9_1. Additional information is provided in the parameter list. Parameters (Page 349) Special features You must optimize the technology controller after changing p0595 or p0596. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 201 Unit group unit technological unit Additional technology controller 0 p11026 p11027 Additional technology controller 1 p11126 p11127 Additional technology controller 2 p11226 p11227 Additional information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 202 Soft pump switching can be realized as all motors start/stop with ramp speeds, so as to minimize the shock to the pipes. Parameter p29520 is used to enable the multi-pump control. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 203 M1 … M4 Motors Pressure sensor. Interconnect the signal of the pressure sensor with the actual-value input of the technology controller. Figure 6-18 Mains circuit Figure 6-19 External relay control circuit SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 204 Note If the PID error rises above the overcontrol threshold (p29526), the converter skips the delay time (p29524) and performs the switch-in operation immediately. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 205 ● p29522 = 1: Selecting the next pump according to the operating hours. The converter switches in the pump with the least absolute operating hours (p29530[0...3]). Figure 6-20 Pump swith-in SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 206 – If the pump with the most absolute operating hours is connected to the line supply, the converter directly switches off this pump. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 207 Advanced commissioning 6.3 Pump control Figure 6-21 Pump switch-out based on the fixed sequence (p29522 = 0) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 208 If p29528 + p1080 = p1082, there is possibility that the conditions for switch-in and switch-out will be met simutaneously. As a result, the system will not switch in or switch out pumps. To avoid such situation, do not set p29528 + p1080 = p1082. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 209 The pump in converter operation stops under the control of the converter after the first pump in line operation is switched off. Sequence stop aims to reduce the water hammer effect to pipes especially in systems with high power range. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 210 It is therefore important that the motor configuration parameter p29521 is not changed while the converter is running. Otherwise, the parameter value may no longer correspond to the mapping of the motors connected. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 211 Name Factory setting p29533 Multi-pump control switch-off sequence p29537 Multi-pump control disconnection lockout time r29538 Multi-pump control variable-speed motor For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 212 When a pump is switched off, the continous operating hours (p29547) of this pump reset to zero automatically. This function balances the operation time of each pump, extends the lifetime expectancy of the system and reduces downtime. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 213 With pump switchover enabled, if the continuous operating hours (p29547) of the pump exceed the threshold (p29531) while the pump switchover is not possible (r29529.6 = 1), alarm A52962 appears. In this case, incease p29531 or reset p29547 to clear the alarm. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 214 ● Make sure that all pumps are connected correctly to the mains and converter through low- voltage circuit breakers. ● After a pump is set in service mode, make sure that its low-voltage circuit breaker is open before performing any troubleshooting operation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 215 Advanced commissioning 6.3 Pump control Figure 6-25 Service mode SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 216 BI: Multi-pump control motor under repair [0] p29542.0 [1] p29542.1 [2] p29542.2 [3] p29542.3 r29544 Multi-pump control index of motors under repair For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 217 This function is used in horizontal, vertical, and mixed piping systems. Precondition Before enabling the pipe filling, make sure that p1143 = r29640.0 and p1144 = r29641. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 218 (r2272) ≥ the threshold (p29614) for a specified time (p29615). Note Priority of frost protection, condensation protection, deragging and pipe filling The priority of functions is as follows: frost protection > condensation protection > deragging > pipe filling. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 219 Pipe filling speed 900 rpm p29613 Pipe filling time 50 s p29614 Pipe filling threshold p29615 Pipe filling monitoring time For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 220 Parameters Number Name Factory setting p29622 BI: Frost protection enable p29623 Frost protection speed 0 rpm For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 221 ● If frost protection speed p29623 = 0 and condensation protection current p29624 ≠ 0, condensation protection is activated by applying the specified current to the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 222 Advanced commissioning 6.3 Pump control Parameters Number Name Factory setting p29622 BI: Frost protection enable p29624 Condensation protection current For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 223 Parameters Number Name Factory setting p29625 Cavitation protection enable p29626 Cavitation protection threshold p29627 Cavitation protection time 30 s For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 224 ● p29590 = 3: enabled with a Binector input (p29591) Parameters Number Name Factory setting p29590 Deragging mode p29591 BI: Deragging enable p29592 Deragging forward speed 500 rpm p29593 Deragging reverse speed 500 rpm SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 225 ● Deragging signal is ignored if the converter is restarted under the command of essential service mode, bypass operation, automatic restart, hibernation mode or multi-pump switching-in. ● Deragging is interrupted if essential service mode, bypass, or hibernation mode is activated. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 226 ● When the technology controller is active and appropriately interconnected, its output specifies the motor speed. ● When jogging is active ● When controlling from an operator panel ● When controlling from SINAMICS G120 Smart Access SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 227 Dependent on the converter p1071[C] CI: Main setpoint scaling r1073 CO: Main setpoint active - rpm p1075[C] CI: Supplementary setpoint p1076[C] CI: Supplementary setpoint scaling r1077 CO: Supplementary setpoint effective - rpm SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 228 CI: Main setpoint scaling r1073 CO: Main setpoint active - rpm p1075[C] CI: Supplementary setpoint p1076[C] CI: Supplementary setpoint scaling r1077 CO: Supplementary setpoint effective - rpm r2050[0…11] CO: PROFIdrive PZD receive word SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 229 Figure 6-30 Function chart of the motorized potentiometer Example Setting with the motorized potentiometer as setpoint source: Parameter Description p1070 = 1050 Interconnects the main setpoint with the motorized potentiometer output. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 230 Advanced commissioning 6.4 Setpoints and setpoint processing Function diagram Figure 6-31 FP 3020 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 231 0000 0110 bin p1037[D] Motorized potentiometer, maximum speed 0 rpm p1038[D] Motorized potentiometer, minimum speed 0 rpm p1043[C] BI: Motorized potentiometer, accept setting value p1044[C] CI: Motorized potentiometer, setting value SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 232 Table 6-45 Resulting setpoint p1020 p1021 p1022 p1023 Resulting setpoint p1001 p1002 p1001 + p1002 p1003 p1001 + p1003 p1002 + p1003 p1001 + p1002 + p1003 p1004 p1001 + p1004 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 233 Binary selection of the fixed speed setpoint Table 6-46 Resulting setpoint p1020 p1021 p1022 p1023 Resulting setpoint p1001 p1002 p1003 p1004 p1005 p1006 p1007 p1008 p1009 p1010 p1011 p1012 p1013 p1014 p1015 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 234 Advanced commissioning 6.4 Setpoints and setpoint processing Function diagrams Figure 6-35 FP 3010 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 235 Advanced commissioning 6.4 Setpoints and setpoint processing Figure 6-36 FP 3011 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 236 Dependent on the converter p1071[C] CI: Main setpoint scaling r1073 CO: Main setpoint active - rpm p1075[C] CI: Supplementary setpoint p1076 CI: Supplementary setpoint scaling r1077 CO: Supplementary setpoint effective - rpm SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 237 ● The "Ramp-function generator" function prevents the setpoint from suddenly changing. As a consequence, the motor accelerates and brakes with a reduced torque. Figure 6-37 Setpoint processing in the converter SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 238 Digital input 1 = 1: Converter inverts the setpoint. p1113 = 2090.11 Inverts the setpoint via the fieldbus (control word 1, bit 11). Parameter Number Name Factory setting p1113[C] BI: Setpoint inversion Dependent on the converter SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 239 Set parameter p1111 = 1 to permanently inhibit the positive direction of rotation. Parameters Table 6-48 Application examples for inhibiting and enabling the direction of rotation Number Name Factory setting p1110 BI: Inhibit negative direction p1111 BI: Inhibit positive direction SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 240 Speeds where the absolute value is less than the minimum speed are only possible when the motor is accelerating or braking. Skip frequency bands Further information on the skip frequency bands is provided in the function block diagram. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 241 Advanced commissioning 6.4 Setpoints and setpoint processing Function diagram Figure 6-38 FD 3050 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 242 A motor rotating in the wrong direction can cause significant material damage to the machine or system. ● Inhibit the motor direction of rotation that is not permissible. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 243 CI: Speed limit in positive direction of rotation 1083 p1086[D] CO: Speed limit in negative direction of rotation -210000 rpm p1088[C] CI: Speed limit in negative direction of rotation 1086 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 244 The ramp-up and ramp-down times of the motor are increased by the rounding times: ● Effective ramp-up time = p1120 + 0.5 × (p1130 + p1131). ● Effective ramp-down time = p1121 + 0.5 × (p1130 + p1131). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 245 Advanced commissioning 6.4 Setpoints and setpoint processing Function diagram Figure 6-39 FP 3070 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 246 – Increase the initial rounding if the acceleration is jerky. – In most applications, it is sufficient when the final rounding is set to the same value as the initial rounding. 4. Switch off the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 247 ● When the actual speed r0063 > p29571, switch to ramp time from p1120 x p29572. Ramp down ● Converter starts ramp-down using ramp time from p1121 x p29573. ● When the actual speed r0063 < p29574, switch to ramp time from p1121 x p29575. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 248 CO: Ramp-down scaling output p29578 CDS: Ramp-up scaling input p29579 CDS: Ramp-down scaling input p29580 BI: Dual ramp enable For more information about the parameters, see Chapter "Parameters (Page 349)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 249 To change the function settings, you can use an operator panel, for example. Function description Function diagram The technology controller is implemented as a PID controller (controller with proportional, integral, and derivative action). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 250 The settings required as a minimum are marked in gray in the function diagram: ● Interconnect setpoint and actual values with signals of your choice ● Set ramp-function generator and controller parameters K and T SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 251 Example: The output of the technology controller supplies the speed setpoint for a pump. The pump should only run in the positive direction. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 252 Advanced commissioning 6.5 Technology controller Function diagrams Figure 6-42 FP 7950 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 253 Advanced commissioning 6.5 Technology controller Figure 6-43 FP 7951 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 254 Advanced commissioning 6.5 Technology controller Figure 6-44 FP 7954 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 255 Advanced commissioning 6.5 Technology controller Figure 6-45 FP 7958 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 256 Limiting the output of the technology controller Number Name Factory setting p2290[C] BI: Technology controller limitation enable p2291 CO: Technology controller maximum limiting 100% p2292 CO: Technology controller minimum limiting p2293 Technology controller ramp-up/ramp-down time SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 257 CO: Technology controller fixed value 14 140 % p2215[D] CO: Technology controller fixed value 15 150 % p2216[D] Technology controller fixed value selection method r2224 CO: Technology controller fixed value active SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 258 You will find additional information on the following PID controller components in the Internet at: ● Setpoint input: Analog value or fixed setpoint ● Setpoint channel: Scaling, ramp-function generator and filter SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 259 Closed-loop fan control for a parking garage or a tunnel (https:// support.industry.siemens.com/cs/ww/en/view/77491575) ● Pressure-controlled pump (https://support.industry.siemens.com/cs/ww/en/view/ 43297279) ● Level-controlled pump (https://support.industry.siemens.com/cs/ww/en/view/ 43297280) ● Closed-loop control for the cooling circuit (https:// support.industry.siemens.com/cs/ww/en/view/43297284) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 260 If actual value = technology setpoint ± p2355, the autotuning function switches the polarity of the superimposed signal. This causes the converter to excite the process variable for an oscillation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 261 ❒ Parameters Number Name Factory setting p2274 Technology controller differentiation time constant 0.0 s p2280 Technology controller proportional gain See parameter list p2285 Technology controller integral time See parameter list SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 262 4: Controller setting after completion of the autotuning as for p2350 = 1. Optimize only the P and I action of the PID con‐ troller. p2354 PID autotuning monitoring time 240 s p2355 PID autotuning offset SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 263 6.5 Technology controller 6.5.1.2 Adapting Kp and Tn Overview The function adapts the PID technology controller to the process, e.g. depending on the system deviation. Function description Figure 6-48 Controller adaptation SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 264 Advanced commissioning 6.5 Technology controller Function diagram Figure 6-49 FP 7959 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 265 Technology controller, upper Tn adaptation value 10 s p2320 Technology controller lower Tn adaptation transition point p2321 Technology controller upper Tn adaptation transition point 100% r2322 CO: Technology controller Tn adaptation output SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 266 Free tec_ctrl 0 unit selection 1 (%) p11027 Free tec_ctrl 0 unit reference variable 1.00 p11028 Free tec_ctrl 0 sampling time 2 (256 ms) r11049.0...11 CO/BO: Free tec_ctrl 0 status word SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 267 Further information is provided in the parameter list. Parameters (Page 349) 6.5.3 Staging control Overview The cascade control is ideal for applications in which, for example, significantly fluctuating pressures or flow rates are equalized. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 268 Depending on the set-actual variance of the technology controller, the cascade control of the converter switches a maximum of three additional motors directly to the line supply via contactors. Precondition To deploy the cascade control, you must activate the technology controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 269 Until the activation/deactivation speed p2378 is attained, the converter deactivates the technology controller temporarily. 4. After switch-on delay p2384, the converter connects an uncontrolled motor. Deactivate uncontrolled motors M … M SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 270 Cascade control interlock time p2378 Cascade control activation/deactivation speed 50 % r2379 Cascade control status word p2380 Cascade control operating hours p2381 Cascade control maximum time for continuous mode 24 h SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 271 ● The value for the activation delay of the cascade control p2374 must be higher than the ramp-up time t from hibernation mode. = (p1080 + p2390) × 1.05 × p1120 × p1139/p1082 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 272 If you wish to use the real-time clock, you must set the time and date once when commissioning. If you restore the converter factory setting, the converter only resets parameters p8402 and p8405 of the real-time clock. P8400 and p8401 are not reset. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 273 RTC time p8401[0 … 2] RTC date 1.1.1970 p8402[0 … 8] RTC daylight saving time setting r8403 RTC daylight saving time actual difference r8404 RTC weekday p8405 Activate/deactivate RTC alarm A01098 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 274 – OFF: p8412[0] = 10 (hh), p4812[1] = 0 (MM) ● Enable the setting: p8409 = 1. The converter re-enables the DTC output. Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 275 6. Carry out the quick commissioning and the motor identification again. Quick commissioning using the BOP-2 operator panel (Page 110) You have set the reactor, filter and cable resistance between the converter and motor. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 276 (flux current control, FCC) For operation of the motor with U/f control, you must set at least the following subfunctions appropriate for your application: ● V/f characteristic ● Voltage boost SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 277 ● Ratio between the converter size and the motor size ● Line voltage ● Line impedance ● Actual motor torque The maximum possible output voltage as a function of the input voltage is stated in the technical data. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 278 If the speed setpoint is reached and re‐ stant speed ECO) mains unchanged for 5 seconds, the con‐ verter reduces its output voltage again. p1300 = 7 (parabolic characteris‐ tic ECO) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 279 Advanced commissioning 6.6 Motor control Function diagram Figure 6-57 FP 6300 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 280 See parameter list p1333[D] U/f control FCC starting frequency 0 Hz p1334[D] U/f control slip compensation starting frequency 0 Hz p1335[D] Slip compensation scaling p1338[D] U/f mode resonance damping gain SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 281 If message A07409 appears, it is not permissible that you further increase the value of any of the parameters. Procedure 1. Switch on the motor with a setpoint of a few revolutions per minute. 2. Check whether the motor rotates smoothly. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 282 6. If necessary, increase the voltage boost p1311 until the motor accelerates without problem. In applications with a high break loose torque, you must also increase parameter p1312 in order to achieve a satisfactory motor response. You have set the voltage boost. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 283 Advanced commissioning 6.6 Motor control Function diagrams Figure 6-59 FP 6301 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 284 Advanced commissioning 6.6 Motor control Figure 6-60 FP 6310 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 285 0 Hz p1310[D] Starting current (voltage boost) permanent p1311[D] Starting current (voltage boost) when accelerating p1312[D] Starting current (voltage boost) when starting Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 286 The closed-loop starting current control optimizes the speed control at low speeds ② The converter compensates the voltage drop across the motor stator resistance Figure 6-62 Characteristics after selecting Standard Drive Control SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 287 Factory setting r0025 CO: Output voltage, smoothed - Vrms r0066 CO: Output frequency - Hz r0071 Output voltage, maximum - Vrms p0310[M] Rated motor frequency 0 Hz p501 Technology application SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 288 ... p1312 can cause the motor to overheat and switch off (trip) the converter due to overcurrent. If message A07409 appears, it is not permissible that you further increase the value of any of the parameters. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 289 Rated motor magnetizing current / short-circuit current 0 Arms p1310[D] Starting current (voltage boost) permanent p1311[D] Starting current (voltage boost) when accelerating p1312[D] Starting current (voltage boost) when starting SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 290 The higher output frequency also results in a higher motor slip, which is proportional to the accelerating torque. I SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 291 ● Speed controller: Start the rotating measurement of the motor data identification. You must manually optimize the controller if the rotating measurement is not possible. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 292 Advanced commissioning 6.6 Motor control Function diagrams Figure 6-65 FP 6040 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 293 Advanced commissioning 6.6 Motor control Figure 6-66 FP 6050 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 294 Advanced commissioning 6.6 Motor control Figure 6-67 FP 6060 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 295 The speed setpoint (broken line) increases with the set ramp- up time and rounding. The speed actual value follows the setpoint without any over‐ shoot. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 296 The setpoint passes the actual value before reaching its final value. Finally, the actual value approaches the setpoint with‐ out any overshoot. ● Reduce p0342 7. Switch off the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 297 The electrical energy E released on braking the load is proportional to the moment of inertia J of the motor and load and to the square of the speed n. The motor attempts to pass the energy on to the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 298 Compound braking One version of DC braking. The converter brakes the motor with a defined ramp-down time and superimposes a DC current on the output current. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 299 1. A fault occurs, which initiates DC braking as response. 2. The motor brakes along the down ramp to the speed for the start of DC braking. 3. DC braking starts. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 300 CO/BO: DC braking status word Table 6-64 Configuring DC braking as a response to faults Number Name Factory setting p2100[0…19] Changing the fault reaction, fault number p2101[0…19] Changing the fault reaction, reaction SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 301 The motor will overheat if you use compound braking too frequently or for too long. This may damage the motor. ● Monitor the motor temperature. ● Allow the motor to adequately cool down between braking operations. ● If necessary, select another motor braking method. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 302 (2 kHz). These conditions apply to all indices. Parameters Parameter Description Factory setting p1811 Pulse frequency wobbulation amplitude For more information about the parameters, see Chapter "Parameters (Page 352)". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 303 I_max frequency controller integral time 0.300 s r1343 CO: I_max controller frequency output - rpm You will find more information about this function in function diagram 6300 and in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 304 Overload response for p0290 = 1 The converter immediately switches off the motor with fault F30024. Overload response for p0290 = 2 We recommend this setting for drives with square-law torque characteristic, e.g. fans. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 305 If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent a power unit thermal overload, then the converter switches off the motor with fault F30024. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 306 CO: Power unit overload I2t r0037[0…19] Power unit temperatures °C p0290 Power unit overload response p0292[0…1] Power unit temperature alarm threshold [0] 5 °C, [1] 15 °C p0294 Power Module alarm for I2t overload SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 307 – Short-circuit: The converter interprets a resistance < 50 Ω as a short-circuit and outputs the alarm A07015. After 100 milliseconds, the converter changes to the fault state with F07016. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 308 Motor temperature sensor type p0604[M] Mot_temp_mod 2/sensor alarm threshold 130 °C p0605[M] Mot_temp_mod 1/2/sensor threshold and temperature value 145 °C p0610[M] Motor overtemperature response p0640[D] Current limit 0 Arms SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 309 Motor ambient temperature during commissioning 20 °C p0627[M] Motor overtemperature, stator winding 80 K r0632[M] Mot_temp_mod stator winding temperature - °C p0640[D] Current limit 0 Arms Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 310 80 K r0632[M] Mot_temp_mod stator winding temperature - °C p5390[M] Mot_temp_mod 1/3 alarm threshold 110 °C p5391[M] Mot_temp_mod 1/3 fault threshold 120 °C Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 311 The DC-link voltage remains within the permissible range. Electrically braking the motor (Page 295) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 312 ● For fans, an excessively low torque indicates a torn drive belt. ● For pumps, insufficient torque can indicate a leakage or dry-running. ● The motor can be blocked by an excessively high torque at a low speed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 313 Monitoring the driven load with a binary signal: The speed monitoring evaluates a periodic binary signal. A signal failure indicates that the motor and the load are no longer mechanically connected with each other. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 314 CO: Absolute actual current value - Arms p2179[D] Output load detection current limit 0 Arms p2180[D] Output load detection delay time 2000 ms r2197[0 … 13] CO/BO: Status word monitoring functions 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 315 Display values of smoothing time constant 4 ms r0063 CO: Speed actual value - rpm p2175[D] Motor blocked speed threshold 120 rpm p2177[D] Motor blocked delay time r2198 Status word monitoring functions 2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 316 10000000 Nm p2190[D] Load monitoring torque threshold 3, lower 0 Nm p2191[D] Load monitoring torque threshold, no load 0 Nm p2192[D] Load monitoring, delay time 10 s p2193[D] Load monitoring configuration SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 317 The monitoring is not active below speed threshold 1 and above speed threshold 3. When using the control mode "U/f control" (p1300 < 10), the "Blocking protection" function becomes active when the current limit is reached. Blocking protection (Page 313) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 318 0 Nm p2190[D] Load monitoring torque threshold 3, lower 0 Nm p2191[D] Load monitoring torque threshold, no load 0 Nm p2192[D] Load monitoring, delay time 10 s p2193[D] Load monitoring configuration SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 319 CO/BO: CU digital inputs, status p2192[D] Load monitoring, delay time 10 s p2193[D] Load monitoring configuration p3232[C] BI: Load monitoring, failure detection Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 320 Flying restart operating mode No "Flying restart" function for group drives It is not permissible that you enable the "Flying restart" function if the converter is simultaneously driving several motors. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 321 Motor excitation build-up time p0347[M] Motor de-excitation time p1201[C] BI: Flying restart enable signal source p1202[D] Flying restart detection current 90% / 100% p1203[D] Flying restart search rate factor 150% / 100% SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 322: Automatic Restart

    "flying restart" function. Flying restart – switching on while the motor is running (Page 318) Using p1210, select the automatic restart mode that best suits your application. Figure 6-75 Automatic restart modes SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 323 If you with to suppress the automatic restart function for certain faults, then you must enter the appropriate fault numbers in p1206[0 … 9]. Example: p1206[0] = 07331 ⇒ No restart for fault F07331. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 324 Automatic restart, start attempts p1212 Automatic restart, wait time start attempts p1213[0] Automatic restart monitoring time 60 s for restart p1213[1] Reset automatic restart monitoring time for start-up counter p29630 Activate continuous operation SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 325 Principle mode of operation of kinetic buffering Parameters Number Name Factory setting r0056[0…15] CO/BO: Status word, closed-loop control p0210 Device supply voltage 400 V p1240[D] Vdc controller configuration (vector control) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 326 "ESM setpoint source" to the normal setpoint source. Switch the motor on and off during active essential service mode via other signals The OFF1, OFF2 and OFF3 commands for switching off the motor have no effect. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 327 It is not permissible to interconnect the digital input for ESM activation with other functions. 2. Set the ESM setpoint source via p3881. 3. Set the alternative ESM setpoint source via p3882. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 328 Automatic restart, wait time start attempts p1213 Automatic restart monitoring time for restart 60 s p1213 Automatic restart reset monitoring time for start counter p1266 BI: Bypass control command SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 329 BI: ESM activation signal source p3881 ESM setpoint source p3882 ESM alternative setpoint source p3883 BI: ESM direction of rotation signal source p3884 CI: ESM technology controller setpoint r3889[0…10] CO/BO: ESM status word SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 330 Advanced commissioning 6.8 Drive availability Function diagram Figure 6-78 Essential service mode SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 331 Figure 6-79 Efficiency optimization by changing the motor flux The three variables that the converter can directly set, which define efficiency of an induction motor, are speed, torque and flux. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 332 Figure 6-81 Qualitative result of efficiency optimization, method 2 Depending on the motor operating point, the converter either decreases or increases the flux in partial load operation of the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 333 Efficiency optimization 2 minimum flux limit value p3316[D] Efficiency optimization 2 maximum flux limit value 110 % Table 6-74 Efficiency optimization, method 1 Number Name Factory setting p1570[D] CO: Flux setpoint 100% p1580[D] Efficiency optimization SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 334 ● The "Bypass" function is supported only for induction motors. ● The "Flying restart" function must be activated for the "Bypass" function (p1200 = 1 or 4). Flying restart – switching on while the motor is running (Page 318) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 335 5. The converter switches the motor on. 6. The converter adjusts with the "Flying restart" function its output frequency to the speed of the motor. The motor is now operated on the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 336 The converter switches the motor between converter operation and line operation depending on the bypass control command p1266. ● Changeover depending on the speed Figure 6-86 Changeover depending on the speed (p1267.1 = 1) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 337 If the speed setpoint r1119 lies above the bypass speed threshold p1265, the converter switches the motor to line operation. If the speed setpoint falls below the bypass speed threshold, the converter switches the motor to converter operation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 338 Advanced commissioning 6.9 Energy saving Function diagram Figure 6-87 FP 7035 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 339 K2 contactor and the motor coasts down. To operate the motor on the line supply also for deactivated converter, the higher-level control must supply the signal for the K2 line contactor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 340 If you want to prevent frequent activation and deactivation, before deactivation you still have to set a short speed boost. The boost is deactivated with p2394 = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 341 (p2200) and use the output of the technology controller as the main setpoint (p2251). The boost can be deactivated. Figure 6-88 Hibernation mode using the technology setpoint as main setpoint with boost SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 342 With this operating mode, an external source – e.g. a temperature sensor – inputs the main setpoint. Pressure Speed Figure 6-89 Hibernation mode using an external setpoint with boost Pressure Speed Figure 6-90 Hibernation mode using an external setpoint without boost SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 343 1.05 * (p1080 + p2390). As soon as this value is reached, the motor continues to operate with the setpoint of the technology controller (r2260). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 344 Activate the motorized potentiometer as ramp-function generator to use the motorized potentiometer of the converter as setpoint for the hibernation mode. ● Motorized potentiometer: p1030.4 = 1 ● Technology motorized potentiometer: p2230. = 1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 345 05 Hibernation mode motor switched off, cyclic restart active 06 Energy-saving mode motor restarts 07 Hibernation mode supplies the total setpoint of the ramp-function generator 08 Hibernation mode bypasses the ramp-function generator in the setpoint channel SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 346 The calculation is suitable for centrifugal pumps, fans, radial and axial compressors, for in‐ stance. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 347 Fluid flow machine speed, point 3 p3326[0…n] Fluid flow machine power, point 4 p3327[0…n] Fluid flow machine speed, point 4 p3328[0…n] Fluid flow machine power, point 5 p3329[0…n] Fluid flow machine speed, point 5 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 348 The associated parameters are indexed (index 0, 1, 2, or 3). One of the four indexes is selected with control commands, and thereby one of the four saved settings. The settings in the converter with the same index are called a drive data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 349 … 2] Copy drive data set DDS p0820[C] BI: Drive data set DDS selection, bit 0 p0821[C] BI: Drive data set DDS selection, bit 1 p0826[M] Motor changeover, motor number SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 350 Advanced commissioning 6.10 Switchover between different settings SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 351 If the number of parameter indices depends on the data sets, then the parameter index is shown in an abbreviated form. Figure 7-1 Brief parameter description SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 352 ● p1234[1] Adjustable parameter index 1 ● p1234.1 Adjustable parameter bit 1 Parameter name The following abbreviations can appear in front of the names: Binector input Binector output Connector input SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 353 ● PERCENT: 1.0 = 100% ● 4000H: 4000 hex = 100 % (word) or 4000 0000 hex = 100 % (double word) More information Firmware version: V1.00 Firmware version of the basic system V04712502_1000100 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 354 Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Sets the access level to read and write parameters. Value: Expert SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 355 0. p0010 = 3 is used for the subsequent commissioning of additional drive data sets (creating data sets: see p0010 = 15). p0010 = 29, 39, 49: Only for internal Siemens use! p0015...
  • Page 356 The signal is not suitable as a process quantity and may only be used as a display quantity. The speed actual value is available smoothed (r0021, r0022) and unsmoothed (r0063). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 357 Data type: FloatingPoint32 Can be changed: - Scaling: p2001 Dynamic index: - Unit group: - Unit selection: - Function diagram: 6799 Min: Max: Factory setting: - [V] - [V] - [V] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 358 Can be changed: - Scaling: r2004 Dynamic index: - Unit group: 14_10 Unit selection: p0505 Function diagram: 5730, 6799, 8750, 8850, 8950 Min: Max: Factory setting: - [kW] - [kW] - [kW] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 359 Unit group: 21_1 Unit selection: p0505 Function diagram: 8016, 8017 Min: Max: Factory setting: - [°C] - [°C] - [°C] Description: Display and connector output for the actual temperature in the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 360 Unit group: 21_1 Unit selection: p0505 Function diagram: 8021 Min: Max: Factory setting: - [°C] - [°C] - [°C] Description: Display and connector output for the temperature in the power unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 361 [17] = Depletion layer 5 [18] = Depletion layer 6 [19] = Reserved NOTICE Only for internal Siemens troubleshooting. Note The value of -200 indicates that there is no measuring signal. r0037[0]: Maximum value of the inverter temperatures (r0037[5...10]). r0037[1]: Maximum value of the depletion layer temperatures (r0037[13...18]).
  • Page 362 As r0039 serves as a reference signal for r0042, due to format reasons, the process energy display can only process values of r0039 up to 2147483 kWh. r0039 should also be reset using this value. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 363 Pulse enable internal missing DC braking internal enable missing Power unit enable missing Function bypass active Drive inactive or not operational De-magnetizing not completed Speed controller inhibited Jog setpoint active SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 364 - the pole position identification is active. - motor data identification is active (only certain steps). Bit 31 = 1 (enable signal missing), if: - the speed setpoint from jog 1 or 2 is entered. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 365 Identification rotor time constant 240: Identification stator inductance 250: Identification stator inductance LQLD 270: Identification stator resistance 290: Identification valve lockout time 295: Calibration output voltage measurement 300: Stationary measurement selected SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 366 Ready for switching on Ready Operation enabled Fault present Coast down active (OFF2) Quick Stop active (OFF3) Switching on inhibited active Alarm present Deviation setpoint/actual speed Control request Maximum speed reached SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 367 Ramp-up/ramp-down completed Technology controller output at the lower limit Technology controller output at the upper limit NOTICE p2081 is used to define the signal sources of the PROFIdrive status word interconnection. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 368 Bit 06: r2197 Bit 4 Bit 07: r2197 Bit 9 Bit 08: r2197 Bit 10 Bit 09: r1199 Bit 2 (negated) Bit 10: r2349 Bit 10 Bit 11: r2349 Bit 11 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 369 Function diagram: 2513 Min: Max: Factory setting: Description: Display and BICO output for supplementary control word. Bit field: Signal name 1 signal 0 signal Fixed setpoint bit 0 Fixed setpoint bit 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 370 Fixed setpoint bit 2 Fixed setpoint bit 3 DDS selection bit 0 DDS selection bit 1 Technology controller enable DC braking enable Reserved Reserved External fault 1 (F07860) CDS bit 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 371 Factory setting: - [rpm] - [rpm] - [rpm] Description: Displays the actual speed setpoint at the input of the speed controller or U/f characteristic (after the interpolator). Dependency: See also: r0020 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 372 Unit group: 2_1 Unit selection: p0505 Function diagram: 6310, 6700, 6727, 6730, 6732 Min: Max: Factory setting: - [Hz] - [Hz] - [Hz] Description: Displays the slip frequency for induction motors (ASM). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 373 The value is updated with the current controller sampling time. Note Absolute current value = sqrt(Iq^2 + Id^2) The absolute value of the current actual value is available smoothed (r0027 with 300 ms, r0068[1] with p0045) and unsmoothed (r0068[0]). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 374 Can be changed: - Scaling: p2002 Dynamic index: - Unit group: 6_2 Unit selection: p0505 Function diagram: 6700, 6714, 6725 Min: Max: Factory setting: - [Arms] - [Arms] - [Arms] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 375 Function diagram: 6020, 6060, 6710 Min: Max: Factory setting: - [Nm] - [Nm] - [Nm] Description: Display and connector output for the torque setpoint at the output of the speed controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 376 Unit selection: - Function diagram: 6019 Min: Max: Factory setting: Description: Setting the commissioning and control view for various application classes. Value: Expert Standard Drive Control (SDC) Dynamic Drive Control (DDC) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 377 For p0100 = 1, the following applies: The efficiency (p0309) should be parameterized. Value: IEC (50 Hz line, SI units) NEMA (60 Hz line, US units) NEMA (60 Hz line, SI units) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 378 Min: Max: Factory setting: Description: Sets the number of Command Data Sets (CDS). Dependency: See also: p0010, r3996 NOTICE When the data sets are created, short-term communication interruptions may occur. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 379 Dynamic index: PDS, p0120 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the type of power unit found. Value: MICROMASTER 440 MICROMASTER 411 MICROMASTER 410 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 380 1 signal 0 signal RFI filter available F3E regenerative feedback into the line supply Internal Braking Module Safe Brake Control (SBC) supported Internal LC output filter Line voltage 1-phase 3-phase SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 381 Unit group: 14_6 Unit selection: p0100 Function diagram: - Min: Max: Factory setting: - [kW] - [kW] - [kW] Description: Displays the rated power unit power for various load duty cycles. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 382 Displays the rated line supply voltage of the power unit. r0208 = 400: 380 - 480 V +/-10 % r0208 = 500: 500 - 600 V +/-10 % r0208 = 690: 660 - 690 V +/-10 % SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 383 Function diagram: - Min: Max: Factory setting: Description: Sets the type of the filter at the motor side. Value: No filter Motor reactor dv/dt filter Sine-wave filter Siemens Sine-wave filter third-party SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 384 If a filter type cannot be selected, then this filter type is not permitted for the power unit. p0230 = 1: Power units with output reactor are limited to output frequencies of 150 Hz. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 385 Description: Enter the inductance of a filter connected at the power unit output. Dependency: This parameter is automatically pre-set when you select a filter via p0230 if a SIEMENS filter is defined for the power unit. See also: p0230 Note When exiting the quick commissioning using p3900 = 1, the parameter value is set to the value of the defined SIEMENS filter or to zero.
  • Page 386 Displays the power unit fan operating hours. The number of hours operated can only be reset to 0 in this parameter (e.g. after a fan has been replaced). Dependency: See also: A30042 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 387 Access level: 3 Calculated: - Data type: Integer16 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 8021 Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 388 When the threshold value is exceeded, only an overload alarm is output. Index: [0] = Overtemperature heat sink [1] = Temperature rise power semiconductor (chip) Dependency: See also: r0037, p0290 See also: A05000, A05001 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 389 Access level: 2 Calculated: - Data type: Integer16 Can be changed: C2(1, 3) Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: 6310 Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 390 (write protection). The write protection is canceled if the motor type p0300 is set to a non-Siemens motor that matches p0301 (e.g. p0300 = 1 for p0301 = 1xxxx). Write protection is automatically canceled when the results of motor data identification are copied to the motor parameters.
  • Page 391 (write protection). The write protection is canceled if the motor type p0300 is set to a non-Siemens motor that matches p0301 (e.g. p0300 = 1 for p0301 = 1xxxx). Write protection is automatically canceled when the results of motor data identification are copied to the motor parameters.
  • Page 392 When the parameter value is entered the connection type of the motor (star-delta) must be taken into account. Once the Control Unit has booted for the first time or if the factory settings have been restored, the parameter is pre- assigned to match the power unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 393 Information in p0300 should be carefully observed when removing write protection. Note Once the Control Unit has booted for the first time or if the factory settings have been restored, the parameter is pre- assigned to match the power unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 394 If p0310 is changed during quick commissioning (p0010 = 1), the maximum speed p1082, which is also associated with quick commissioning, is pre-assigned accordingly. The pre-assignment has been completed if the status display r3996 returns to zero. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 395 Once the Control Unit has been booted up for the first time or if the factory settings have been defined accordingly, the parameter is defined in accordance with the power unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 396 Sets the rated motor short-circuit current. NOTICE When selecting a catalog motor (p0301), this parameter is automatically pre-assigned and is write protected. Information in p0300 should be carefully observed when removing write protection. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 397 Sets the current for the 1st phase of the two-stage technique for pole position identification routine. The current of the 2nd phase is set in p0329. The two-stage technique is selected with p1980 = 4. Dependency: See also: p0329, p1980, r1992 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 398 Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: - [Hz] - [Hz] - [Hz] Description: Displays the rated motor slip. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 399 NEMA drives (p0100 = 1): unit lbf ft Note For induction motors, r0333 is calculated from p0307 and p0311. For synchronous motors, r0333 is calculated from p0305, p0316, p0327 and p0328. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 400 Value: No calculation Complete calculation Calculation of equivalent circuit diagram parameters Calculation of closed-loop control parameters Calculation of controller parameters Calculation of technological limits and threshold values SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 401 Information in p0300 should be carefully observed when removing write protection. Note The product of p0341 * p0342 is used when the speed controller (p0340 = 4) is calculated automatically. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 402 Can be changed: T, U Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0.000 [s] 20.000 [s] 0.000 [s] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 403 Information in p0300 should be carefully observed when removing write protection. Note The motor identification routine determines the stator resistance from the total stator resistance minus the cable resistance (p0352). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 404 Sets the rotor/secondary section resistance of the motor at the ambient temperature p0625. This parameter value is automatically calculated using the motor model (p0340 = 1, 2) or using the motor data identification routine (p1910). Dependency: See also: p0625 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 405 Description: Sets the rotor/secondary section leakage inductance of the motor. The value is automatically calculated using the motor model (p0340 = 1, 2) or using the motor identification routine (p1910). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 406 The parameter displays p0307. For p0307 = 0, r0394 is calculated from p0304 and p0305 (only for induction motors). Depending on the actual motor type, deviations can occur from the actual rated motor power. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 407 For p0096 = 1, 2 (Standard, Dynamic Drive Control) p0500 cannot be changed. NOTICE If the technological application is set to p0500 = 0 ... 3 during commissioning (p0010 = 1, 5, 30), the operating mode (p1300) is pre-set accordingly. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 408 For p0096 = 2 (Dynamic Drive Control) p0500 cannot be changed. NOTICE If the technological application is set to p0500 = 0 ... 3 during commissioning (p0010 = 1, 5, 30), the operating mode (p1300) is pre-set accordingly. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 409 Access level: 2 Calculated: - Data type: Integer16 Can be changed: C2(1), T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 410 - p1750.2 = 1: Encoderless control of the induction motor is effective down to zero frequency. - p1802 = 9 or 19 (optimized pulse pattern for p0300 = 14) - p1803 = 106 % SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 411 [6] = Parameters in p0521[0...19] [7] = Parameters in p0522[0...19] [8] = Parameters in p0523[0...19] [9] = Parameters in p0524[0...19] Dependency: See also: p0515, p0516, p0517, p0518, p0519, p0520, p0521, p0522, p0523, p0524 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 412 Access level: 3 Calculated: CALC_MOD_ALL Data type: Unsigned32 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 4294967295 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 413 4294967295 Description: Sets the parameters with reference value in p0514[6] for the specific scaling. p0521[0]: parameter number p0521[1]: parameter number p0521[2]: parameter number p0521[19]: parameter number Dependency: See also: p0514 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 414 Access level: 3 Calculated: - Data type: Unsigned16 Can be changed: C2(1, 3) Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 415 - for p0324 = 0 or p0532 = 0, p0322 is used. - for p0324 > 0 and p0532 > 0, the minimum value from the two parameters is used. Dependency: See also: p0301, p0322, p0530, p1082 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 416 Selects the units for the parameters of the technology controller. For p0595 = 1, 2, the reference quantity set in p0596 is not active. Value: 1 referred no dimensions °C ltr/s m³/s ltr/min m³/min ltr/h m³/h kg/s SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 417 Calculated: - Data type: FloatingPoint32 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0.01 340.28235E36 1.00 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 418 Information in p0300 should be carefully observed when removing write protection. Note The hysteresis is 2 K. When quick commissioning is exited with p3900 > 0, then the parameter is reset if a catalog motor has not been selected (p0300). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 419 No response only alarm no reduction of I_max Messages, reduction of I_max Messages, no reduction of I_max Messages, no reduction of I_max, temperature storage Dependency: See also: p0601, p0604, p0605, p0614, p0615 See also: F07011, A07012, A07910 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 420 Factory setting: 0000 0010 0000 0010 bin Description: Setting to activate the motor temperature model. Bit field: Signal name 1 signal 0 signal Activate mot_temp_mod 1 (I2t) Activate mot_temp_mod 2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 421 Can be changed: T, U Scaling: - Dynamic index: MDS, p0130 Unit group: 21_1 Unit selection: p0505 Function diagram: 8017 Min: Max: Factory setting: -40 [°C] 100 [°C] 20 [°C] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 422 When selecting a catalog motor (p0301), this parameter is automatically pre-assigned and is write protected. Information in p0300 should be carefully observed when removing write protection. Note The hysteresis is 2 K. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 423 Access level: 2 Calculated: - Data type: Integer16 (PM330) Can be changed: T Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 424 Factory setting: 0.000 [s] 20.000 [s] 0.000 [s] Description: Sets the excitation time of the motor for the stator resistance identification after switching on again (restart). Dependency: See also: p0621 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 425 When quick commissioning is exited with p3900 > 0, then the parameter is reset if a catalog motor has not been selected (p0300). The signal is not suitable as a process quantity and may only be used as a display quantity. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 426 (e.g. to 1.5 x p0305, with p0305 = r0207[1]). p0640 must be entered when commissioning the system. This is the reason that p0640 is not calculated by the automatic parameterization when exiting the quick commissioning (p3900 > 0). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 427 Sets the service/maintenance intervals in hours for the appropriate motor. An appropriate message is output when the operating hours set here are reached. Dependency: See also: p0650 See also: A01590 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 428 Unit group: - Unit selection: - Function diagram: 2201, 2221, 2256 Min: Max: Factory setting: Description: Displays the status of the digital inputs. Bit field: Signal name 1 signal 0 signal SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 429 The digital inputs are read in cyclically every 2 ms (DI 11, DI 12 every 4 ms). To debounce the signals, the set debounce time is converted into integer multiple debounce clock cycles Tp (Tp = p0724 / 2 ms). DI: Digital Input SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 430 Dynamic index: - Unit group: - Unit selection: - Function diagram: 2119, 2030, 2130 Min: Max: Factory setting: 52.2 Description: Sets the signal source for terminal DO 1 (NO: X134. 21). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 431 Dynamic index: - Unit group: - Unit selection: - Function diagram: 2119, 2030, 2130 Min: Max: Factory setting: 52.0 Description: Sets the signal source for terminal DO 2 (NO: X134.24). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 432 DO 2 (NO: X134. 24) High DO 3 (NO: X134. 51) High Note DO: Digital Output Relay output: NO = normally open, NC = normally closed Inversion using p0748 has been taken into account. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 433 Displays the actual temperature in °C when set as temperature sensor and the voltage divider is switched in. Index: [0] = AI0 (X131 3/4) [1] = AI1 (X131 10/11) [2] = Reserved [3] = Reserved SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 434 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 9566, 9568, 9576 Min: Max: Factory setting: [0] 4 [1] 4 [2] 0 [3] 0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 435 This parameter specifies the x coordinate (V, mA, °C) of the 1st value pair of the characteristic. Index: [0] = AI0 (X131 3/4) [1] = AI1 (X131 10/11) [2] = Reserved [3] = Reserved Note The parameters for the characteristic do not have a limiting effect. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 436 Sets the scaling characteristic for the analog inputs. The scaling characteristic for the analog inputs is defined using 2 points. This parameter specifies the y coordinate (percentage) of the 2nd value pair of the characteristic. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 437 Calculated: - Data type: FloatingPoint32 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 2251 Min: Max: Factory setting: 0.000 20.000 0.000 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 438 Unit selection: - Function diagram: 9572 Min: Max: Factory setting: 0.0 [ms] 1000.0 [ms] 0.0 [ms] Description: Sets the smoothing time constant of the 1st order lowpass filter for the analog outputs. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 439 = 0, 2 corresponds to a current output (p0774, p0778, p0780 are displayed in mA). Value: Current output (0 mA ... +20 mA) Voltage output (0 V ... +10 V) Current output (+4 mA ... +20 mA) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 440 The unit of this parameter (V or mA) depends on the analog output type. See also: p0776 NOTICE This parameter is automatically overwritten when changing p0776 (type of analog outputs). Note The parameters for the characteristic do not have a limiting effect. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 441 Min: Max: Factory setting: Description: Sets the signal source to invert the analog output signals. Index: [0] = AO0 (X132 12/13) [1] = AO1 (X131 26/X132 27) [2] = Reserved SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 442 DI 3 (X133. 8) Simulation Terminal eval DI 4 (X133. 16) Simulation Terminal eval DI 5 (X133. 17) Simulation Terminal eval DI 11 (X131. 3, 4) AI 0 Simulation Terminal eval SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 443 [0] = AI0 (X131 3/4) [1] = AI1 (X131 10/11) [2] = Reserved [3] = Reserved) Dependency: The setpoint for the input voltage is specified via p0798. See also: p0798 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 444 - sets the target of the parameter backup (e.g. p0803 = 10 --> PS010xxx.ACX is the target). Transfer from non-volatile device memory to memory card (p0804 = 2): - sets the source of the parameter backup (e.g. p0803 = 11 --> PS011xxx.ACX is the source). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 445 = (not relevant) p0803 = (not relevant) p0804 = 12 (start transferring the GSD files to the memory card) --> The GSD files are transferred from the device memory to the memory card and stored in the /SIEMENS/SINAMICS/ DATA/CFG directory. Value:...
  • Page 446 Note Bit 0 = 0: BICO interconnection active Bit 0 = 1: Master control for PC/AOP The commissioning software (drive control panel) uses the master control, for example. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 447 The Command Data Set selected using the binector inputs is displayed in r0836. The currently effective command data set is displayed in r0050. A Command Data Set can be copied using p0809. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 448 Access level: 3 Calculated: - Data type: Unsigned16 Can be changed: T Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 449 CDS selection bit 1 Dependency: See also: r0050, p0810, p0811 Note Command data sets are selected via binector input p0810 and following. The currently effective command data set is displayed in r0050. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 450 Scaling: - Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 2501, 8720, 8820, 8920 Min: Max: Factory setting: [0] 29659.1 [1] 1 [2] 1 [3] 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 451 BI: p0844 = 0 signal or BI: p0845 = 0 signal - OFF2 (immediate pulse suppression and switching on inhibited) BI: p0844 = 1 signal and BI: p0845 = 1 signal - no OFF2 (enable is possible) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 452 Data type: Unsigned32 / Binary (PM330) Can be changed: T Scaling: - Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 2501 Min: Max: Factory setting: 4022.2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 453 CAUTION When "master control from PC" is activated, this binector input is ineffective. NOTICE The parameter may be protected as a result of p0922 or p2079 and cannot be changed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 454 The state of the line contactor is monitored depending on signal BO: r0863.1. When the monitoring is activated (BI: p0860 not equal to r0863.1), fault F07300 is then also output if the contactor is closed before it is controlled using r0863.1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 455 1, otherwise the main contactor will open. When operating a drive connected to SINUMERIK, which only closes the main contactor with the OFF1 command (blocksize, chassis), p0867 should be set as a minimum to 50 ms. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 456 Unit selection: - Function diagram: 2501 Min: Max: Factory setting: Description: Display and connector output for the control word of the sequence control. Bit field: Signal name 1 signal 0 signal SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 457 This counter is incremented every time the fault buffer changes. Recommendation: Used to check whether the fault buffer has been read out consistently. Dependency: See also: r0945, r0947, r0948, r0949, r2109 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 458 Factory setting: - [ms] - [ms] - [ms] Description: Displays the system runtime in milliseconds when the fault occurred. Dependency: See also: r0945, r0947, r0949, r2109, r2130, r2133, r2136, p8400 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 459 Min: Max: Factory setting: Description: Displays the device identification. Index: [0] = Company (Siemens = 42) [1] = Device type [2] = Firmware version [3] = Firmware date (year) [4] = Firmware date (day/month) [5] = Number of drive objects...
  • Page 460 Parameters 7.3 Parameters Note Example: r0964[0] = 42 --> SIEMENS r0964[1] = device type, see below r0964[2] = 403 --> first part of the firmware version V04.03 (for second part, refer to index 6) r0964[3] = 2010 --> year 2010 r0964[4] = 1705 -->...
  • Page 461 Factory setting: Description: Sets the required procedure to execute a hardware reset for the drive unit. Value: Inactive Hardware-Reset immediate Hardware reset preparation Hardware reset after cyclic communication has failed SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 462 Motor potentiometer + analog setpoint Motor potentiometer + fixed speed setpoint Motor potentiometer + fieldbus Motor potentiometer + analog setpoint 2 Analog setpoint + no main setpoint Analog setpoint + motor potentiometer SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 463 Setting and connector output for fixed speed setpoint 1. Dependency: See also: p1020, p1021, p1022, p1023, r1024 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 464 Setting and connector output for fixed speed setpoint 5. Dependency: See also: p1020, p1021, p1022, p1023, r1024 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 465 Setting and connector output for fixed speed setpoint 9. Dependency: See also: p1020, p1021, p1022, p1023, r1024 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 466 Setting and connector output for fixed speed setpoint 13. Dependency: See also: p1020, p1021, p1022, p1023, r1024 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 467 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 2505, 3010, 3011 Min: Max: Factory setting: Description: Sets the signal source for selecting the fixed speed setpoint. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 468 Displays the number of the actual fixed speed setpoint in r1197. Sets the values for the fixed speed setpoints 1 ... 15 using p1001 ... p1015. See also: p1020, p1021, p1022 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 469 Sets the configuration for the motorized potentiometer. Bit field: Signal name 1 signal 0 signal Data save active Automatic mode ramp-function generator active Initial rounding-off active Save in NVRAM active Ramp-function generator always active SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 470 The setpoint change (CO: r1050) depends on the set ramp-down time (p1048) and the duration of the signal that is present (BI: p1036). Dependency: See also: p1035 NOTICE The parameter may be protected as a result of p0922 or p2079 and cannot be changed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 471 Sets the starting value for the motorized potentiometer. This starting value becomes effective after the drive has been switched on. Dependency: Only effective if p1030.0 = 0. See also: p1030 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 472 Sets the signal source for the setting value for the motorized potentiometer. Dependency: See also: p1043 Note The setting value (CI: p1044) becomes effective for a 0/1 edge of the setting command (BI: p1043). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 473 For "With ramp-function generator", after an OFF1, OFF2, OFF3 or for a 0 signal via BI: p0852 (inhibit operation, suppress pulses) the ramp-function generator output (r1050) is set to the starting value (configuration via p1030.0). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 474 When the setting for this binector input is changed, the motor can only be switched on by means of an appropriate signal change of the source. Dependency: See also: p0840, p1059 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 475 [3] 0 Description: Sets the signal source for the main setpoint. Examples: r1024: Fixed speed setpoint effective r1050: Motor. potentiometer setpoint after the ramp-function generator Dependency: See also: p1071, r1073, r1078 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 476 Unit selection: p0505 Function diagram: 3030 Min: Max: Factory setting: - [rpm] - [rpm] - [rpm] Description: Displays the effective supplementary setpoint. The value shown is the additional setpoint after scaling. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 477 For a higher-level speed control, this scaling allows the maximum speed to be briefly exceeded. Dependency: See also: p1082 NOTICE Continuous operation above a scaling of 100 % is not permitted. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 478 1500.000 [rpm] Description: Sets the highest possible speed setpoint. Dependency: The maximum speed is limited to: p1082 <= 60 x 150 Hz / r0313 See also: p0230, p0310, r0313, p0322 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 479 Dynamic index: DDS, p0180 Unit group: 3_1 Unit selection: p0505 Function diagram: 3050 Min: Max: Factory setting: -210000.000 [rpm] 0.000 [rpm] -210000.000 [rpm] Description: Sets the speed limit for the negative direction. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 480 Description: Sets skip speed 2. Dependency: See also: p1091, p1093, p1094, p1101 NOTICE Skip bandwidths can also become ineffective as a result of the downstream limits in the setpoint channel. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 481 With the bit set, the setpoint speed is within the skip band after the ramp-function generator (r1170). The signal can be used to switch over the drive data set (DDS). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 482 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 2505, 3040 Min: Max: Factory setting: Description: Sets the signal source to disable the positive direction. Dependency: See also: p1110 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 483 999999.000 [s] 10.000 [s] Description: The ramp-function generator ramps-up the speed setpoint from standstill (setpoint = 0) up to the maximum speed (p1082) in this time. Dependency: See also: p1082 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 484 (setpoint = 0) in this time. Further, the ramp-down time is always effective for OFF1. Dependency: The parameter is pre-assigned depending on the size of the power unit. See also: p1082, p1127 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 485 Function diagram: 3070 Min: Max: Factory setting: 0.000 [s] 30.000 [s] 0.000 [s] Description: Sets the final rounding-off time for the extended ramp generator. The value applies to ramp-up and ramp-down. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 486 Sets the ramp-down time from the maximum speed down to zero speed for the OFF3 command. Note This time can be exceeded if the DC link voltage reaches its maximum value. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 487 Min: Max: Factory setting: Description: Sets the signal source for scaling the ramp-up time of the ramp-function generator. Dependency: See also: p1120 Note The ramp-up time is set in p1120. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 488 Freezes the ramp-function generator. BI: p1141 = 1 signal: Continue ramp-function generator. Dependency: See also: r0054, p1140, p1142 CAUTION When "master control from PC" is activated, this binector input is ineffective. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 489 The input value of the ramp-function generator is effective. The ramp-function generator output is adapted to the input value using the ramp-up time or the ramp-down time. 0 signal: The input value of the ramp-function generator is effective. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 490 Display and BICO output for the control word of the setpoint channel. Bit field: Signal name 1 signal 0 signal Fixed setpoint bit 0 3010 Fixed setpoint bit 1 3010 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 491 Calculated: - Data type: Unsigned32 / Binary Can be changed: T Scaling: - Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 492 An unfavorable parameter value can result in the motor behaving in an uncontrollable fashion. For vector control, a value that is too low or too high can cause flying restart to become unstable. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 493 A change is only accepted and made in the state "initialization" (r1214.0) and "wait for alarm" (r1214.1). When faults are present, therefore, the parameter cannot be changed. For p1210 > 1, the motor is automatically started. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 494 If, between successfully acknowledging the line fault and the line supply returning, another fault occurs, then its acknowledgment also causes the start counter to be decremented. For p1210 = 26: The start counter is decremented if after a successful fault acknowledgment, the on command is present. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 495 A change is only accepted and made in the state "initialization" (r1214.0) and "wait for alarm" (r1214.1). After fault F07320 occurs, the switch-on command must be withdrawn and all of the faults acknowledged so that the automatic restart function is re-activated. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 496 Data type: FloatingPoint32 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0.000 [s] 300.000 [s] 300.000 [s] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 497 Data type: Integer16 braking) Can be changed: T, U Scaling: - Dynamic index: MDS, p0130 Unit group: - Unit selection: - Function diagram: 7014, 7016, 7017 Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 498 (see r0067, r0068, p0640). The braking current is internally limited to r0067. For the current controller, the settings of parameters p1345 and p1346 (I_max limiting controller) are used. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 499 Sets the controller configuration of the DC link voltage (Vdc controller) in the closed-loop control mode. For U/f control: see p1280. Value: Inhibit Vdc ctrl Enable Vdc_max controller Enable Vdc_min controller (kinetic buffering) Enable Vdc_min controller and Vdc_max controller SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 500 If subsequent optimization is required, this can be carried out using the dynamic factor. In this case p1250, p1251, p1252 are weighted with the dynamic factor p1243. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 501 For fast braking where the ramp-function generator tracking was active, it is possible to prevent the drive rotating in the opposite direction by increasing the speed threshold and setting a final rounding-off time in the ramp-function generator (p1131). This is supported using a dynamic setting of the speed controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 502 Description: Sets the time threshold for the Vdc_min controller (kinetic buffering). If this value is exceeded a fault is output; the required response can be parameterized. Prerequisite: p1256 = 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 503 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Sets the configuration for the bypass function. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 504 This parameter is used to define the changeover time of the contactors. It should not be shorter than the de-magnetizing time of the motor (p0347). The total changeover time for the bypass is based on the total of p1262 plus the OFF time for the relevant switch (p1274[x]). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 505 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0000 bin Description: Sets the cause that should initiate the bypass. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 506 Sets the maximum search frequency for a flying restart in an inhibited setpoint direction (p1110, p1111). Note The parameter has no effect for an operating mode, which only searches in the setpoint direction (p1200 > 3). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 507 Sets the configuration for the DC link voltage controller. Bit field: Signal name 1 signal 0 signal Vdc min control (U/f) without up ramp Vdc min shorter wait time when the line returns SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 508 Sets the monitoring time for the Vdc_max controller. If the down ramp of the speed setpoint is held for longer than the time set in p1284, then fault F07404 is output. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 509 The gain factor is proportional to the capacitance of the DC link. The parameter is pre-set to a value that is optimally adapted to the capacitance of the power unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 510 Can be changed: T, U Scaling: - Dynamic index: DDS, p0180 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Sets the response for the Vdc_min controller (kinetic buffering). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 511 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 512 Saturation characteristic for the starting current Current boost for fast magnetization NOTICE p1302 bit 5 = 1: (only for field orientation p1302 bit 4 = 1) This setting is only selected for very fast acceleration. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 513 For vector control, the starting current is realized using p1610. See also: p1300, p1311, p1312, r1315 NOTICE The starting current (voltage boost) increases the motor temperature (particularly at zero speed). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 514 The build-up and withdrawal of the voltage boost are smoothed. Dependency: The current limit p0640 limits the boost. See also: p1300, p1310, p1311, r1315 NOTICE The voltage boost results in a higher motor temperature increase. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 515 Dynamic index: DDS, p0180 Unit group: - Unit selection: - Function diagram: 6310, 6853 Min: Max: Factory setting: 0.00 [Hz] 3000.00 [Hz] 0.00 [Hz] Description: Sets the starting frequency of the slip compensation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 516 If p1335 is changed during commissioning (p0010 > 0), then it is possible that the old value will no longer be able to be set. The reason for this is that the dynamic limits of p1335 have been changed by a parameter that was set when the drive was commissioned (e.g. p0300). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 517 I_max voltage controller. Once the overcurrent condition has been resolved, the drive is accelerated along the ramp set in p1120 (ramp-up time). Dependency: In the U/f modes (p1300) for textile applications and for external voltage setpoints, only the I_max voltage controller is used. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 518 Dynamic index: DDS, p0180 Unit group: - Unit selection: - Function diagram: 6300, 7017 Min: Max: Factory setting: 0.000 100000.000 0.000 Description: Sets the proportional gain for the I_max voltage controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 519 Sensorless vector control speed precontrol 6030 I component for limiting Enable Hold 6030 Reserved Anti-windup for integral component 6030 Acceleration model 6031 Reserved Acceleration torque instantaneous in the I/f mode SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 520 Min: Max: Factory setting: 0000 0000 0000 1110 bin Description: Sets the configuration for flux setpoint control Bit field: Signal name 1 signal 0 signal Flux setpoint differentiation active 6723 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 521 Display and BICO output for the status word of the speed controller. Bit field: Signal name 1 signal 0 signal U/f control active Encoderless operation active Reserved Speed control active 6040 Speed controller I component frozen 6040 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 522 Sets the P gain of the speed controller for the upper adaptation speed range (> p1465). The entry is made referred to the P gain for the lower adaptation speed range of the speed controller (% referred to p1470). Dependency: See also: p1464, p1465 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 523 This means that an adaptation can be implemented for low speeds without having to change the controller parameters. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 524 Function diagram: 6020, 6031 Min: Max: Factory setting: 0.0 [%] 10000.0 [%] 0.0 [%] Description: Sets the scaling for the acceleration precontrol of the speed/velocity controller. Dependency: See also: p0341, p0342 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 525 Unit group: 7_1 Unit selection: p0505 Function diagram: 6060 Min: Max: Factory setting: - [Nm] - [Nm] - [Nm] Description: Displays the accelerating torque for precontrol of the speed controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 526 Scaling: p2003 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 6630 Min: Max: Factory setting: 1520[0] Description: Sets the signal source for the upper torque limit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 527 A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. Note This parameter can be freely interconnected. The value has the meaning stated above if it is interconnected from connector input p1528. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 528 For power units without energy recovery capability, the regenerative power limit is preset to 30 % of the power r0206[0]. For power units with energy recovery, the parameter is limited to the negative value of r0206[2]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 529 Min: Max: Factory setting: - [Nm] - [Nm] - [Nm] Description: Displays the torque limit to limit the speed controller output. Index: [0] = Upper limit [1] = Lower limit SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 530 The following applies for a synchronous reluctance motor: Scaling the flux setpoint. NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 531 Unit group: 5_1 Unit selection: p0505 Function diagram: 6723, 6724 Min: Max: Factory setting: 0.0 [Vrms] 150.0 [Vrms] 2.0 [Vrms] Description: Sets a dynamic voltage reserve. Dependency: See also: p0500 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 532 In order to avoid oscillations, if required, the speed controller parameters should be adapted (increase Tn, reduce Kp). Further, the smoothing time of the flux setpoint filter (p1582) should be increased. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 533 Can be changed: - Scaling: PERCENT Dynamic index: - Unit group: - Unit selection: - Function diagram: 6714, 6723, 6724, 6725, 6726 Min: Max: Factory setting: - [%] - [%] - [%] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 534 When accelerating and braking p1611 is added to p1610 and the resulting total torque is converted into an appropriate current setpoint and controlled. For pure accelerating torques, it is always favorable to use the torque precontrol of the speed controller (p1496). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 535 - [%] Description: Signal to initiate stall detection Note The signal is not calculated while magnetizing and only in the low speed range (below p1755 * (100 % - p1756)). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 536 (p2177 > p1758) can cause the motor to stall. In this case you should deactivate the function or use closed-loop control throughout the speed range (note the information re bit 2 = 1). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 537 If bit 2 = 1, then bit 3 is automatically set to 1. Manual de-selection is possible and may be sensible if the saturation characteristic (p1960) was not measured for third-party motors. Generally, for standard SIEMENS motors, the already pre-assigned (default value) saturation characteristic is adequate.
  • Page 538 This parameter is pre-set to the rated converter value when the drive is first commissioned. Dependency: Minimum pulse frequency: p1800 >= 12 * p1082 * r0313 / 60 See also: p0230 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 539 Display and connector output for the actual converter switching frequency. Index: [0] = Actual [1] = Modulator minimum value Note The selected pulse frequency (p1800) may be reduced if the drive converter has an overload condition (p0290). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 540 Max: Factory setting: 0.0 [ms] 10000.0 [ms] 0.0 [ms] Description: Sets the filter time constant for the DC link voltage. This time constant is used to calculate the modulation depth. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 541 Display and BICO output for status word 1 of the power unit. Bit field: Signal name 1 signal 0 signal Fault time-critical Gating unit mode bit 0 Pulse enable Switch-off signal path STO_B Inactive Active SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 542 Identifying motor data (at standstill) Optimizing the speed controller (in rotating operation) Motor data ident. and speed controller opt., switch to operation Motor data identification (at standstill), switch to operation SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 543 The same as p1900 = 1, 2 with the difference, that after the measurement, the system immediately goes into operation. For this purpose, p1909.18 is set = p1959.13 is set = 1 . Value: Inhibited SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 544 If the test was successful once after POWER ON (see r1902.0), then it is not repeated. For bit 02 = 1: The test is not only performed after POWER ON, but also each time the pulses are enabled. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 545 Deactivate pulse measurement Lq Ld Deactivate rotor resistance Rr measurement Deactivate valve interlocking time measurement Determine only stator resistance, valve voltage fault, dead time Short motor identification (lower quality) Measurement without control parameter calculation SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 546 Short motor identification (lower quality) Measurement without control parameter calculation After motID direct transition into operation After MotID automatically save results Estimate cable resistance Calibrating the output voltage measurement SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 547 All motor data and the drive converter characteristics are identified and then transferred to the following parameters: p0350, p0354, p0356, p0357, p0358, p0360, p1825, p1828, p1829, p1830 After this, the control parameter p0340 = 3 is automatically calculated. p1910 = 20: Only for internal SIEMENS use. Value: Inhibited Complete identification (ID) and acceptance of motor data...
  • Page 548 All motor data and the drive converter characteristics are identified and then transferred to the following parameters: p0350, p0354, p0356, p0357, p0358, p0360, p1825, p1828, p1829, p1830 After this, the control parameter p0340 = 3 is automatically calculated. p1910 = 20: Only for internal SIEMENS use. Value: Inhibited Complete identification (ID) and acceptance of motor data...
  • Page 549 Factory setting: 0001 0000 0001 1110 bin Description: Sets the configuration of the rotating measurement. Bit field: Signal name 1 signal 0 signal Saturation characteristic identification Moment of inertia identification SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 550 The ramp-up and ramp-down times (p1120, p1121) are limited, for the rotating measurement, to 900 s. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 551 The q leakage inductance (refer to p1959.5) is determined at zero speed and at 50 % of p1965 - however, with a maximum output frequency of 15 Hz and at a minimum of 10% of the rated motor speed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 552 The current magnitudes are limited to the rated power unit values. Value: Voltage pulsing 1st harmonics Voltage pulsing 2-stage Voltage pulsing 2-stage inverse Voltage pulsing 2nd harmonic, inverse DC current injection Dependency: See also: p1780 See also: F07969 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 553 The reference quantity corresponds to 100% or 4000 hex (word) or 4000 0000 hex (double word). The following applies: Reference frequency (in Hz) = reference speed (in ((rpm) / 60) x pole pair number) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 554 This parameter is only updated during the automatic calculation (p0340 = 1, p3900 > 0) if motor commissioning was carried out beforehand for drive data set zero. This means that the parameter is not locked against overwriting using p0573 = 1. See also: r3996 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 555 Data type: FloatingPoint32 Can be changed: - Scaling: - Dynamic index: - Unit group: 14_10 Unit selection: p0505 Function diagram: - Min: Max: Factory setting: - [kW] - [kW] - [kW] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 556 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Sets the address for the commissioning interface (USS, RS232). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 557 Min./max./factory setting: 5/13/7 For p2030 = 5 (BACnet MS/TP) the following applies: Possible values/factory setting: (6, 7, 8, 10) / 8 If p2030 = 8 (P1), the following applies: Min./max./factory setting: 5/7/5 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 558 Max: Factory setting: Description: Sets the number of 16-bit words in the PKW part of the USS telegram for the field bus interface. Value: PKW 0 words PKW 3 words SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 559 Device object instance number (0 ... 4194303). p2025[1]: Maximum number of info frames (1 ... 10). p2025[2]: Number of APDU retries (0 ... 39). p2025[3]: Maximum master address (1 ... 127). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 560 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 9310 Min: Max: Factory setting: 4194303 Description: Sets BACnet COV (change of value) increment values. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 561 [46] = Analog Value 5003 [47] = Analog Value 5004 [48] = Analog Value 5005 [49] = Analog Value 5006 [50] = Analog Value 5007 [51] = Analog Value 5100 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 562 Can be changed: - Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 9310 Min: Max: Factory setting: Description: Displays the receive errors on the field bus interface (RS485). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 563 Function diagram: - Min: Max: Factory setting: Description: Displays the effective control word 1 (STW1) of the drive for the master control. Bit field: Signal name 1 signal 0 signal ON/OFF1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 564 Unit group: - Unit selection: - Function diagram: 2440, 2468, 9360 Min: Max: Factory setting: Description: Connector output to interconnect PZD (setpoints) with word format received from the fieldbus controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 565 [13] = PZD 14 [14] = PZD 15 [15] = PZD 16 [16] = PZD 17 NOTICE The parameter may be protected as a result of p0922 or p2079 and cannot be changed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 566 Dynamic index: - Unit group: - Unit selection: - Function diagram: 2410 Min: Max: Factory setting: Description: Displays the setting of the "BUS ADDRESS" address switch on the Control Unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 567 Unit group: - Unit selection: - Function diagram: 2470 Min: Max: Factory setting: Description: Selects the PZD (actual values) with double word format to be sent to the fieldbus controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 568 [14] = PZD 15 + 16 [15] = PZD 16 + 17 Bit field: Signal name 1 signal 0 signal Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 569 Unit selection: - Function diagram: 2472 Min: Max: Factory setting: Description: Selects bits to be sent to the PROFIdrive controller. The individual bits are combined to form status word 1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 570 [14] = Bit 14 [15] = Bit 15 Dependency: See also: p2088, r2089 NOTICE The parameter may be protected as a result of p0922 or p2079 and cannot be changed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 571 Unit selection: - Function diagram: 2472 Min: Max: Factory setting: Description: Selects bits to be sent to the PROFIdrive controller. The individual bits are combined to form free status word 4. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 572 Unit group: - Unit selection: - Function diagram: 2472 Min: Max: Factory setting: 0000 0000 0000 0000 bin Description: Setting to invert the individual binector inputs of the binector-connector converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 573 Signal name 1 signal 0 signal Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 574 Binector output for bit-serial interconnection of PZD2 received from the PROFIdrive controller. Bit field: Signal name 1 signal 0 signal Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 575 Max: Factory setting: Description: Binector output for bit-serial interconnection of PZD4 (normally control word 2) received from the PROFIdrive controller. Bit field: Signal name 1 signal 0 signal Bit 0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 576 Access level: 3 Calculated: - Data type: Unsigned16 Can be changed: - Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 2468, 9360 Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 577 Bit 11 Inverted Not inverted Bit 12 Inverted Not inverted Bit 13 Inverted Not inverted Bit 14 Inverted Not inverted Bit 15 Inverted Not inverted Dependency: See also: r2094, r2095, p2099 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 578 For the following cases, it is not possible to re-parameterize the fault response to a fault: - fault number does not exist (exception value = 0). - Message type is not "fault" (F). - fault response is not permissible for the set fault number. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 579 Max: Factory setting: [0] 722.5 [1] 722.5 [2] 0 [3] 0 Description: Sets the second signal source to acknowledge faults. Note A fault acknowledgment is triggered with a 0/1 signal. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 580 - BI: p2108 negated - BI: p3111 - BI: p3112 negated Dependency: See also: p3110, p3111, p3112 See also: F07862 Note An external fault is triggered with a 1/0 signal. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 581 Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 8050, 8065 Min: Max: Factory setting: 65535 Description: Number of alarms that have occurred after the last reset. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 582 Function diagram: 2546 Min: Max: Factory setting: Description: Sets the signal source for external alarm 2. Dependency: See also: A07851 Note An external alarm is triggered with a 1/0 signal. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 583 Value: Fault (F) Alarm (A) No message (N) Dependency: Selects the fault or alarm selection and sets the required type of message realized under the same index. See also: p2118 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 584 Displays the system runtime in milliseconds when the alarm occurred. Dependency: See also: r2110, r2122, r2124, r2125, r2134, r2145, r2146, p8400 NOTICE The time comprises r2145 (days) and r2123 (milliseconds). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 585 Selects the faults and sets the required acknowledge mode realized under the same index See also: p2127 Note Re-parameterization is also possible if a fault is present. The change only becomes effective after the fault has been resolved. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 586 Display and BICO output for the trigger signals of the faults/alarms set in p2128[0...15]. Bit field: Signal name 1 signal 0 signal Trigger signal p2128[0] Trigger signal p2128[1] Trigger signal p2128[2] Trigger signal p2128[3] Trigger signal p2128[4] Trigger signal p2128[5] Trigger signal p2128[6] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 587 Can be changed: - Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: 8065 Min: Max: Factory setting: Description: Displays the code of the last alarm that occurred. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 588 Displays the system runtime in days when the fault was removed. Dependency: See also: r0945, r0947, r0948, r0949, r2109, r2130, r2133, p8401 NOTICE The time comprises r2136 (days) and r2109 (milliseconds). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 589 For bits 11, 12: These status bits are used for the classification of internal alarm classes and are intended for diagnostic purposes only on certain automation systems with integrated SINAMICS functionality. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 590 See also: p2163, p2164, p2166, r2197, r2198 See also: F07900 Note When interconnecting the enable signal with r2197.7 then the stall signal is suppressed if there is no speed setpoint - actual value deviation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 591 Data type: Unsigned16 Can be changed: T, U Scaling: - Dynamic index: DDS, p0180 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0000 1001 bin SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 592 "Speed setpoint - actual value deviation within tolerance t_off" (BO: r2197.7) "Ramp-up/ramp-down completed" (BO: r2199.5) "|n_set| < p2161" (BO: r2198.4) "n_set > 0" (BO: r2198.5) Dependency: See also: r2197, r2198, r2199 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 593 Unit selection: p0505 Function diagram: 8010 Min: Max: Factory setting: 0.00 [rpm] 60000.00 [rpm] 0.00 [rpm] Description: Sets the hysteresis speed (bandwidth) for the signal "n_act > n_max" (BO: r2197.6). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 594 The lower limit is formed by the speed threshold 1 of the load monitoring (p2182). The stall monitoring is active between p2182 and p2165. Dependency: The following applies: p2182 < p2165 See also: p2181, p2182, p2193 See also: A07891, F07894, A07926 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 595 The following applies for p2168 = 0: The special stall monitoring for pump/fan is deactivated. Then, only the remaining load monitoring functions (e.g. the leakage monitoring for a pump) for pump or fan are realized. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 596 Factory setting: 0 [ms] 10000 [ms] 10 [ms] Description: Sets the delay time for the comparison of the DC link voltage r0070 with the threshold value p2172. Dependency: See also: p2172 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 597 In the open-loop speed controlled operating range (see p1755, p1756), vector control stall monitoring depends on threshold p1745. At higher speeds, the difference between flux setpoint r0083 and flux actual value r0084 is monitored. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 598 See also: p2182, p2183, p2184, p2185, p2186, p2187, p2188, p2189, p2190, p2192, p2193, r2198, p3230, p3231 See also: A07891, A07892, A07893, F07894, F07895, F07896, F07898, A07920, A07921, A07922, F07923, F07924, F07925 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 599 (n_threshold 1) --> p2185 (M_threshold 1, upper), p2186 (M_threshold 1, lower) p2183 (n_threshold 2) --> p2187 (M_threshold 2, upper), p2188 (M_threshold 2, lower) p2184 (n_threshold 3) --> p2189 (M_threshold 3, upper), p2190 (M_threshold 3, lower) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 600 Sets the speed/torque envelope curve for load monitoring. Dependency: The following applies: p2187 > p2188 See also: p2183, p2188 See also: A07926 Note The upper envelope curve is defined by p2185, p2187 and p2189. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 601 Function diagram: 8013 Min: Max: Factory setting: 0.00 [Nm] 20000000.00 [Nm] 0.00 [Nm] Description: Setting of the torque threshold to identify dry running operation for pumps or belt breakage for fans. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 602 |n_act| <= speed threshold value 2 p2155 8010 |n_act| > speed threshold value 2 p2155 8010 n_act >= 0 8011 |n_act| >= n_set 8022 |n_act| <= n_standstill p1226 8022 |n_act| > n_max 8010 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 603 The threshold value is set in p2172 and the delay time in p2173. For bit 11: The threshold value is set in p2179 and the delay time in p2180. For bit 13: Only for internal Siemens use. r2198.4...12 CO/BO: Status word monitoring 2 / ZSW monitor 2 Access level: 3...
  • Page 604 Can be changed: T, U Scaling: PERCENT Dynamic index: DDS, p0180 Unit group: 9_1 Unit selection: p0595 Function diagram: 7950, 7951 Min: Max: Factory setting: -200.00 [%] 200.00 [%] 20.00 [%] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 605 Max: Factory setting: -200.00 [%] 200.00 [%] 60.00 [%] Description: Sets the value for fixed value 6 of the technology controller. Dependency: See also: p2220, p2221, p2222, p2223, r2224, r2229 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 606 Dependency: See also: p2220, p2221, p2222, p2223, r2224, r2229 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 607 Dependency: See also: p2220, p2221, p2222, p2223, r2224, r2229 NOTICE A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 608 Unit selection: - Function diagram: 7950, 7951 Min: Max: Factory setting: Description: Sets the signal source to select a fixed value of the technology controller. Dependency: See also: p2220, p2221, p2223 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 609 Sets the configuration for the motorized potentiometer of the technology controller. Bit field: Signal name 1 signal 0 signal Data save active Initial rounding-off active Non-volatile data save active for p2230.0 = 1 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 610 Sets the signal source to continually increase the setpoint for the motorized potentiometer of the technology controller. The setpoint change (CO: r2250) depends on the set ramp-up time (p2247) and the duration of the signal that is present (BI: p2235). Dependency: See also: p2236 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 611 Factory setting: - [%] - [%] - [%] Description: Sets the effective setpoint in front of the internal motorized potentiometer ramp-function generator of the technology controller. Dependency: See also: r2250 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 612 Sets the mode for using the technology controller output. Value: Technology controller as main speed setpoint Dependency: p2251 = 0 is only effective if the enable signal of the technology controller is interconnected (p2200 > 0). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 613 Calculated: - Data type: Unsigned32 / FloatingPoint32 Can be changed: T, U Scaling: PERCENT Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 7958 Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 614 Dynamic index: - Unit group: - Unit selection: - Function diagram: 7958 Min: Max: Factory setting: 0.00 [s] 650.00 [s] 1.00 [s] Description: Sets the ramp-down time of the technology controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 615 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 7958 Min: Max: Factory setting: Description: Sets the signal source for the actual value of the technology controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 616 Max: Factory setting: 0.00 [%] 500.00 [%] 100.00 [%] Description: Sets the scaling factor for the actual value of the technology controller. Dependency: See also: p2264, p2265, p2267, p2268, p2271 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 617 - [%] - [%] Description: Display and connector output for the scaled actual value signal of the technology controller. Dependency: See also: p2264, p2265, r2266, p2267, p2268, p2269, p2270, p2271 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 618 When the controller output reaches the limit, the I component of the controller is held. p2285 = 0: The integral time is disabled and the I component of the controller is reset. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 619 0.00 [%] Description: Sets the minimum limit of the technology controller. Dependency: See also: p2291 CAUTION The maximum limit must always be greater than the minimum limit (p2291 > p2292). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 620 Unit group: - Unit selection: - Function diagram: 7958 Min: Max: Factory setting: 1084[0] Description: Sets the signal source for the maximum limiting of the technology controller. Dependency: See also: p2291 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 621 If fault F07426 "technology controller actual value limited" occurs while ramping up to the starting value and if the associated reaction has been set to "NONE" (see p2100, p2101), the starting value is kept as the speed setpoint instead of a switch to closed-loop control operation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 622 See also: p2310, p2312, p2313, p2314, p2315, r2316 CAUTION The upper value must be set higher than the lower value (p2312 > p2311). Note Kp adaptation is activated with p2252.7 = 1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 623 Unit selection: - Function diagram: 7959 Min: Max: Factory setting: Description: Sets the signal source to scale the results of the adaptation of the proportional gain Kp for the technology controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 624 Sets the upper value for the adaptation of integral time Tn for the technology controller. Dependency: See also: p2317, p2318, p2320, p2321, r2322 CAUTION The upper value must be set higher than the lower value (p2319 > p2318). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 625 Data type: FloatingPoint32 Can be changed: T, U Scaling: PERCENT Dynamic index: - Unit group: 9_1 Unit selection: p0595 Function diagram: - Min: Max: Factory setting: 0.00 [%] 200.00 [%] 2.00 [%] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 626 This can repeat itself and cause limit oscillations. In this case, a different fault response or a different fixed setpoint 15 for the fault response p2345 = 2 should be selected. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 627 PID autotuning with ZN technique As 1 with low overshoot As 2 + low or no overshoot PID autotuning, only PI Dependency: Active if the PID controller is enabled (see P2200). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 628 Description: Sets the signal source to switch in/switch out the closed-loop cascade control function. 1 signal: The function is switched in. Value: Closed-loop cascade control inhibited Closed-loop cascade control enabled SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 629 Selection 2 and 3 support selection options for automatically interchanging the motors, which are connected to the line supply. Value: Fixed sequence Closed-loop cascade control after absolute operating hours Automatic replacement after continuous operating hours SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 630 Dependency: See also: p2373 Note If the deviation at the technology controller input exceeds the overcontrol threshold p2376, the delay time is bypassed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 631 Description: Sets the speed for the main drive, which is approached directly after an external motor has been connected or disconnected. The parameter value refers to the maximum speed (p1082). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 632 0.1 [h] 100000.0 [h] 24.0 [h] Description: Limit for the total operating time of external motors. The total operating time of an external motor increases every time it is switched in. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 633 The resetting of the corresponding status bit (r2379) for controlling the contactors or the motor starter is delayed by this time, while the main motor ramps up to the switch-out speed (p2378). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 634 As soon as this exceeds the restart value p2392, the drive is automatically switched on and the speed is controlled to 1.05 * (p1080 + p2390) via the up ramp of the setpoint channel. Note The restart value is set to 5 % when commissioning is completed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 635 For compressors, it must be ensured that the boost speed does not result in an overpressure condition. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 636 Sets the operating mode for the "Hibernation mode" function. Value: Hibernation mode inhibited Hibernation mode activated Dependency: See also: p2200, p2251 See also: A07325 CAUTION When the "hibernation mode" function is active, the motor can start again automatically. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 637 A BICO interconnection to a parameter that belongs to a drive data set always acts on the effective data set. Note The value can be used to interconnect a scaling function (e.g. scaling the main setpoint). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 638 Unit selection: - Function diagram: 1021 Min: Max: Factory setting: -100000.00 [Nm] 100000.00 [Nm] 0.00 [Nm] Description: Setting and connector output for a fixed torque value. Dependency: See also: p2900, p2901, r2902 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 639 Function diagram: 2546 Min: Max: Factory setting: 0 [ms] 1000 [ms] 0 [ms] Description: Sets the delay time for external fault 3. Dependency: See also: p2108, p3111, p3112 See also: F07862 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 640 Fault converter information electronics/software error Network fault DC link overvoltage Fault drive converter power electronics Drive converter overtemperature Ground fault Motor overload Bus error External safety-relevant shutdown Error communication internal Fault infeed SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 641 The relevant message type during changeover is selected by the firmware. 0: Safety messages are not re-parameterized 1: Safety messages are re-parameterized Note A change only becomes effective after a POWER ON. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 642 PROFIdrive fault class bit 2 High PROFIdrive fault class bit 3 High PROFIdrive fault class bit 4 High Dependency: See also: r0945, r0947, r0948, r0949, r2109, r2130, r2133, r2136, r3120 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 643 PROFIdrive fault class bit 2 High PROFIdrive fault class bit 3 High PROFIdrive fault class bit 4 High Dependency: See also: r2110, r2122, r2123, r2124, r2125, r2134, r2145, r2146, r3121 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 644 Unit group: - Unit selection: - Function diagram: 8060 Min: Max: Factory setting: Description: Displays the component number of the oldest fault that is still active. Dependency: See also: r2131, r3131 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 645 Sets the time constant for the PT1 element to smooth the torque actual value. The smoothed torque actual value is compared with the threshold values and is only used for messages and signals. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 646 / p3323 --> point 2 (P2 / n2) p3324 / p3325 --> point 3 (P3 / n3) p3326 / p3327 --> point 4 (P4 / n4) p3328 / p3329 --> point 5 (P5 / n5) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 647 For the energy-saving display of a fluid-flow machine, a typical flow characteristic P = f(n) with 5 points along the characteristic is required. This parameter specifies the speed (n) of point 2 as a [%]. Dependency: See also: r0041, p3320, p3321, p3322, p3324, p3325, p3326, p3327, p3328, p3329 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 648 See also: r0041, p3320, p3321, p3322, p3323, p3324, p3325, p3327, p3328, p3329 Note The reference value for power and speed is the rated power/rated speed. The energy saved is displayed in r0041. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 649 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: 2272, 2273 Min: Max: Factory setting: Description: Sets the signal source for command 1 for the two-wire control/three-wire control. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 650 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Sets the signal source for the start of motion dependent on the sign of the setpoint. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 651 Signal name 1 signal 0 signal Limit switch ON/OFF1 Limit switch OFF3 Limit switch axis stationary (standstill) Plus limit switch reached Minus limit switch reached Dependency: See also: p3340, p3342, p3343 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 652 Data type: FloatingPoint32 Can be changed: - Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: - [h] - [h] - [h] SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 653 The modulator mode p1802 must enable operation in the overmodulation range. In addition, the overmodulation limit p1803 must be greater than 103 %. Set the modulator mode p1802 = 10, if the DC quantity control is deactivated and overmodulation is to be prevented. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 654 Dynamic index: DDS, p0180 Unit group: - Unit selection: - Function diagram: 6797 Min: Max: Factory setting: 0.00 [ms] 1000.00 [ms] 2.00 [ms] Description: Sets the integral time for the DC quantity controller. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 655 Value: Last known setpoint (r1078 smoothed) Fixed speed setpoint 15 (p1015) Control Unit analog input 0 (AI 0, r0755[0]) Fieldbus Technology controller Enable the response OFF1 Enable the response OFF2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 656 The direction reversal is not taken into account if p3881 = 4 is set (technology controller) and the technology controller is also active as the setpoint source. Note ESM: Essential Service Mode SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 657 Access level: 1 Calculated: - Data type: Integer16 Can be changed: C2(1) Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 658 When calculating motor, open-loop and closed-loop control parameters (such as for p0340 = 1) parameters associated with a selected Siemens catalog motor are not overwritten. If a catalog motor has not been selected (p0300), then the following parameters are reset with p3900 > 0 in order to restore the situation that applied when commissioning the drive for the first time: induction motor: p0320, p0352, p0362 ...
  • Page 659 Speed controller optimization (vibration test) q leakage inductance ident. (for current controller adaptation) Yes Do not change the controller parameters during the measurement Measurement shortened After measurement direct transition into operation SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 660 Data type: Unsigned16 Can be changed: C1, T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: For service personnel only. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 661 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the number of parameters for this drive unit. The number comprises the device-specific and the drive-specific parameters. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 662 Parameter write inhibited. The value shows how the calculations are progressing. Index: [0] = Progress calculations [1] = Cause Note For index 1: Only for internal Siemens troubleshooting. r4022.0...3 CO/BO: PM330 digital inputs status / PM330 DI status CUG120XA_USS Access level: 3 Calculated: -...
  • Page 663 High Dependency: The simulation of a digital input is selected using p4095. See also: p4095 Note This parameter is not saved when data is backed-up (p0971, p0977). DI: Digital Input SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 664 Motor temperature model fault active Encoder temperature measurement fault active Motor temperature measurement alarm active Motor temperature measurement alarm active Current reduction active Dependency: See also: r0034, p0612, r0632 See also: F07011, A07012, A07910 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 665 - only effective from firmware version 4.7 SP6 and p0612.8 = 1. - when commissioning a catalog motor for the first time, the threshold value is copied from p0615 to p5391. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 666 Using this parameter, if a Control Unit and/or a memory card is replaced at the end customer, the OEM can again adapt the project to the modified hardware. Dependency: See also: p7765, p7766, p7767, p7768 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 667 When know-how protection is activated, the drive data can be traced using the device trace function. This bit is only set if know-how protection is active and in p7765.2 is set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 668 OEM exception list (p7764[0...n] for setting parameters that should be excluded from know-how protection. p7764[0...n], with n = p7763 - 1 Dependency: The number of indices depends on p7763. See also: p7763 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 669 [0] = character 1 (e.g. 49 dec) [1] = character 2 (e.g. 50 dec) [5] = character 6 (e.g. 99 dec) [29] = 0 dec (completes the entry) Dependency: See also: p7767, p7768 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 670 Using this parameter, if a Control Unit and/or a memory card is replaced at the end customer, the OEM can again adapt the project to the modified hardware. Dependency: See also: p7765, p7766, p7767, p7768 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 671 Min: Max: Factory setting: Description: Displays the actual serial number of the memory card. The individual characters of the serial number are displayed in the ASCII code in the indices. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 672 Displays the number of hardware sampling times that can still be assigned. These free sampling times can be used by OA applications such as DCC or FBLOCKS. Note OA: Open Architecture SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 673 When displaying the fault time and alarm time, the switchover to daylight saving time is not taken into account. The parameter is not reset when the factory setting is restored (p0010 = 30, p0970). RTC: Real-time clock SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 674 Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the actual time difference in hours for the daylight saving time SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 675 Access level: 3 Calculated: - Data type: Integer16 Can be changed: T, U Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 676 Sets the switch-on time in hours and minutes for time switch 1 (DTC1). BO: r8413 = 1 signal: The condition for the set weekday (p8410) and switch-on time has been fulfilled. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 677 Timer ON negated Dependency: See also: p8409, p8410, p8411, p8412 NOTICE This parameter can only be changed when p8409 = 0. Note DTC: Digital Time Clock (timer) RTC: Real-time clock SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 678 Access level: 3 Calculated: - Data type: Unsigned16 Can be changed: T Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 679 Sets the weekday on which timer 3 is activated (DTC3). The switch-on/off time is set in p8431/p8432 and the result displayed via binector output r8433. Value: Weekday deactivated Weekday activated SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 680 Index: [0] = Hour (0 ... 23) [1] = Minute (0 ... 59) Dependency: See also: p8409, p8430, r8433 NOTICE This parameter can only be changed when p8409 = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 681 0 signal ON/OFF1 OC / OFF2 OC / OFF3 Reserved Reserved Reserved Reserved Acknowledge fault Jog bit 0 3030 Jog bit 1 3030 Reserved Direction reversal (setpoint) Reserved Reserved Reserved SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 682 [10] = Master control by PLC [11] = Direction reversal (setpoint) [12] = Enable speed controller [13] = Motorized potentiometer raise [14] = Motorized potentiometer lower [15] = CDS bit 0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 683 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the macro currently being executed on the drive object. Dependency: See also: p0015, p1000, r8570 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 684 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the status of the memory card. Bit field: Signal name 1 signal 0 signal Memory card inserted SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 685 For bit 02, 00: Bit 2/0 = 0/0: No memory card inserted. Bit 2/0 = 0/1: Memory card inserted, but not a SIEMENS memory card. Bit 2/0 = 1/0: Status not possible. Bit 2/0 = 1/1: SIEMENS memory card inserted.
  • Page 686 Description: Sets the signal source to switch in/switch out the free technology controller 0. 1 signal: The technology controller is switched in. 0 signal: The technology controller is switched out. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 687 °F gallon/s inch³/s gallon/min inch³/min gallon/h inch³/h lb/s lb/min lb/h lbf ft parts/min ft³/s ft³/min BTU/min BTU/h mbar inch wg SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 688 Displays the status word of the free technology controller 0. Bit field: Signal name 1 signal 0 signal Deactivated Limited Actual value at the minimum Actual value at the maximum Output at the minimum Output at the maximum SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 689 Min: Max: Factory setting: Description: Sets the inversion of the system deviation of the free technology controller 0. The setting depends on the type of control loop. Value: No inversion SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 690 Min: Max: Factory setting: -200.00 [%] 200.00 [%] -100.00 [%] Description: Sets the lower limit for the actual value signal of the free technology controller 0. Dependency: See also: p11064 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 691 Function diagram: 7030 Min: Max: Factory setting: 0.000 1000.000 1.000 Description: Sets the proportional gain (P component) of the free technology controller 0. Note Value = 0: The proportional gain is deactivated. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 692 Sets the ramp-up and ramp-down time for the maximum and minimum limit (p11091, p11092) of the free technology controller 0. Dependency: See also: p11091, p11092 Note The ramp-up/ramp-down times are referred to 100%. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 693 Description: Sets the signal source to switch in/switch out the free technology controller 1. 1 signal: The technology controller is switched in. 0 signal: The technology controller is switched out. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 694 °F gallon/s inch³/s gallon/min inch³/min gallon/h inch³/h lb/s lb/min lb/h lbf ft parts/min ft³/s ft³/min BTU/min BTU/h mbar inch wg SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 695 Displays the status word of the free technology controller 1. Bit field: Signal name 1 signal 0 signal Deactivated Limited Actual value at the minimum Actual value at the maximum Output at the minimum Output at the maximum SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 696 Min: Max: Factory setting: Description: Sets the inversion of the system deviation of the free technology controller 1. The setting depends on the type of control loop. Value: No inversion SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 697 Min: Max: Factory setting: -200.00 [%] 200.00 [%] -100.00 [%] Description: Sets the lower limit for the actual value signal of the free technology controller 1. Dependency: See also: p11164 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 698 Function diagram: 7030 Min: Max: Factory setting: 0.000 1000.000 1.000 Description: Sets the proportional gain (P component) of the free technology controller 1. Note Value = 0: The proportional gain is deactivated. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 699 Sets the ramp-up and ramp-down time for the maximum and minimum limit (p11191, p11192) of the free technology controller 1. Dependency: See also: p11191, p11192 Note The ramp-up/ramp-down times are referred to 100%. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 700 Description: Sets the signal source to switch in/switch out the free technology controller 2. 1 signal: The technology controller is switched in. 0 signal: The technology controller is switched out. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 701 °F gallon/s inch³/s gallon/min inch³/min gallon/h inch³/h lb/s lb/min lb/h lbf ft parts/min ft³/s ft³/min BTU/min BTU/h mbar inch wg SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 702 Displays the status word of the free technology controller 2. Bit field: Signal name 1 signal 0 signal Deactivated Limited Actual value at the minimum Actual value at the maximum Output at the minimum Output at the maximum SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 703 Min: Max: Factory setting: Description: Sets the inversion of the system deviation of the free technology controller 2. The setting depends on the type of control loop. Value: No inversion SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 704 Min: Max: Factory setting: -200.00 [%] 200.00 [%] -100.00 [%] Description: Sets the lower limit for the actual value signal of the free technology controller 2. Dependency: See also: p11264 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 705 Function diagram: 7030 Min: Max: Factory setting: 0.000 1000.000 1.000 Description: Sets the proportional gain (P component) of the free technology controller 2. Note Value = 0: The proportional gain is deactivated. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 706 Sets the ramp-up and ramp-down time for the maximum and minimum limit (p11291, p11292) of the free technology controller 2. Dependency: See also: p11291, p11292 Note The ramp-up/ramp-down times are referred to 100%. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 707 Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the OA version. Index: [0] = Firmware version [1] = Build increment number SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 708 Motor selection for switching-in/switching-out is derived from the operating hours counter p29530.When switching-in, the motor with the least operating hours is connected.When switching-out,the motor with the most operating hours is disconnected. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 709 If the PID error drops below the multi-pump control overcontrol threshold -p29526, the inverter skips the switch-out delay and performs the switch-out operation immediately. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 710 The display can only be reset to zero. Index: [0] = motor 1 operating hours [1] = motor 2 operating hours [2] = motor 3 operating hours [3] = motor 4 operating hours SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 711 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Displays the No. of the motor which is driven by drive. Valid Value : 1 - 4 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 712 When a motor fault is activated or a motor is not to run, user can set the corresponding bit to 1 to lock it. Bit field: Signal name 1 signal 0 signal motor 1 locked motor 2 locked motor 3 locked motor 4 locked SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 713 0.00 [%] 100.00 [%] 20.00 [%] Description: If the system deviation (p2273) at the PID technology controller exceeds the threshold (p29546) and no more motor is available, alarm A52963 occurs. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 714 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: 0.00 [%] 9999999.00 [%] 100.00 [%] Description: Sets the ramp-up scaling 2 for the dual ramp function [%]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 715 Sets the signal source for scaling the ramp-up time of the ramp-function generator when p1138 is BICO to r29576. When the dual ramp functionality is not enabled, p29578 will function. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 716 Dynamic index: CDS, p0170 Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: The source of deragging enable. Note Effective only if mode set as BI input(p29590=3). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 717 Speed jump may occur if ramp down time is too short, and that may trigger the fault of DC-link overvoltage. The minimal time is upon the inertia of motor and power stage. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 718 Min: Max: Factory setting: Description: Selects the mode for pipe filling. Value: The pipe is filled based on specified time The pipe is filled based on the actual pressure feedback SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 719 - If p29623 != 0, frost protection is activated by applying the specified speed to the motor; - If p29623 = 0, and p29624 != 0, condensation protection is activated by applying the specified current to the motor. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 720 Unit group: 9_1 Unit selection: p0595 Function diagram: - Min: Max: Factory setting: 0.00 [%] 200.00 [%] 40.00 [%] Description: Defines the feedback threshold (as a percentage) for triggering a fault/alarm. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 721 = 0 (automatic restart function: trip reset after power on, p1211 disabled) p1211 = 3 (number of times inverter will attempt to restart) p1240 = 1 and p1280 = 1(configuration of Vdc controller: Vdc_max controller enabled) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 722 1 signal 0 signal Extend speed setpoint selected Frost or condensation executing Deragging executing Pipe filling executing Total executing Normal executing Ramp up status Ramp down status Target setpoint reached flag SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 723 On variants with PN/DP interface , when ON/OFF2 enabled(p29650>=0), the configuration of p840 and p844 will not be updated internally. ON/OFF2 is only effective if both are configured as r29659 bit0 and bit1 respectively. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 724 Scaling: - Dynamic index: - Unit group: - Unit selection: - Function diagram: - Min: Max: Factory setting: Description: Command status is for ON/OFF1, OFF2 which can connect to p0840, p0844. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 725 Colon Semicolon < Less than Equals > Greater than Question mark Commercial At Capital Letter A … … … … Capital letter Z Opening bracket Backslash Closing bracket Circumflex Underline SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 726 Parameters 7.4 ASCII table Character Decimal Hexadecimal Meaning ‘ Opening single quotation mark Small letter a … … … … Small Letter z Opening brace Vertical line Closing brace Tilde SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 727 Without backup, your settings could be lost if the converter develops a defect. The following storage media are available for your settings: ● Memory card ● Operator panel ● SINAMICS G120 Smart Access SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 728 If you wish to back up the converter settings on a memory card, you have two options: See also Firmware upgrade and downgrade (Page 853) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 729 If you use a memory card on which settings are already backed up, you will overwrite the settings of the converter. ● To automatically backup your settings, use only a memory card that does not contain any other settings. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 730 You have backed up the settings of the converter to the memory card. ❒ 8.1.3 Transferring the setting from the memory card 8.1.3.1 Automatic transfer Precondition The converter power supply has been switched off. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 731 Function description Procedure with the BOP-2 In the "OPTIONS" menu, select "FROM CRD". Set the number of your data backup. You can back up 99 different settings on the memory card. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 732 = 2 again. 3. Remove the memory card. After removing the memory card, p9400 = 0. You have now safely removed the memory card using BOP-2. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 733 Message A01101 for a memory card that is not inserted is deactivated. ❒ Parameter Parameter Explanation Factory setting p2118[0 … 19] Change message type, message number p2119[0 … 19] Change message type, type r9401 Safely remove memory card status SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 734 3. Wait until the converter has backed up the settings to the BOP‑2. You have backed up the settings to the BOP-2. ❒ 8.2.2 Transfer to the converter Precondition The converter power supply has been switched on. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 735 5. Wait until all converter LEDs are dark. 6. Switch on the converter power supply again. Your settings become active after switching on. You have transferred the settings to the converter. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 736 On the memory card, you can back up 99 other settings in addition to the default setting. Additional information is available on the Internet: Memory options (http:// support.automation.siemens.com/WW/view/en/43512514). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 737 2. Back up the settings of the first converter to an external storage medium. 3. Transfer the settings from the first converter to another converter via the data storage medium. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 738 Identification and Maintenance 1 / I&M 1 p8807[0...15] Identification and Maintenance 2 / I&M 2 p8808[0...53] Identification and Maintenance 3 / I&M 3 p8809[0...53] Identification and Maintenance 4 / I&M 4 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 739 Via multimaster fieldbus systems, e.g. BACnet or Modbus RTU, in spite of write protection being activated, parameters can still be changed. So that write protection is also active when accessing via these fieldbuses, you must additionally set p7762 to 1. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 740 The converter can be operated with or without mem‐ ory card. Know-how protection with basic copy protection The converter can only be operated with a SIEMENS memory card Know-how protection with extended copy pro‐ tection Recommended memory cards (Page 726)
  • Page 741 Access level / Acc_level p0010 Drive commissioning parameter filter / Drv comm par_filt p0124[0...n] CU detection using LED / CU detect LED p0970 Reset drive parameters / Drive par reset SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 742 PROFIdrive PZD telegram selection extended / PZD telegr ext p7763 KHP OEM exception list number of indices for p7764 / KHP OEM qty p7765 p7764[0...n] KHP OEM exception list / KHP OEM excep list SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 743 Preventing data reconstruction from the memory card As soon as know-how protection has been activated, the converter only backs up encrypted data to the memory card. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 744 Write protection/know-how protection status p7765 KHP configuration 0000 bin p7766[0...29] KHP password, input p7767[0...29] KHP password, new p7768[0...29] KHP password, confirmation p7769[0...20] KHP memory card reference serial number r7843[0...20] Memory card serial number SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 745 The converter signals alarms and faults via the following interfaces: – Fieldbus – Terminal strip with the appropriate setting – Interface to the BOP-2 or IOP‑2 operator panel – Interface to SINAMICS G120 Smart Access SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 746 The fieldbus is active, however, the converter is not receiving any process data When LED RDY flashes simultaneously: Converter waits until the power supply is switched off and switched on again after a firmware update SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 747 Firmware update failed Firmware update is active Communication via Modbus or USS: If the fieldbus monitoring is deactivated with p2040 = 0, the BF-LED remains dark, independent of the communication state. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 748 1. Example Parameter Description r2114[0] System runtime (ms) r2114[1] System runtime (days) You cannot reset the system runtime. Parameters Parameter Description Factory setting r2114[0 … 1] Total system runtime SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 749 ● Alarm time removed = r2146 + r2125 The converter takes its internal time calculation to save the alarm times. System runtime (Page 746) Up to 8 alarms can be saved in the alarm buffer. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 750 In the alarm history, alarms are sorted according to the "alarm time received". The latest alarm has Index [8]. Parameters Table 9-4 Parameters of the alarm buffer and the alarm history Parameter Description Factory setting p2111 Alarm counter r2122[0 … 63] Alarm code SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 751 You can change up to 20 different alarms into a fault or suppress alarms: p2118[0 … 19] Change message type, message number p2119[0 … 19] Change message type, type Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 752 ● Fault time removed = r2136 + r2109 The converter takes its internal time calculation to save the fault times. System runtime (Page 746) Up to 8 faults can be saved in the fault buffer. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 753 The "Fault time removed" of the faults that have not been removed retains the value = 0. The fault history can contain up to 56 faults. Deleting the fault history To delete all faults from the fault history, set parameter p0952 = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 754 … 19] Change message type, type p2126[0 … 19] Changing the acknowledge mode, fault number p2127[0 … 19] Changing the acknowledge mode Further information is provided in the parameter list. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 755 POWER ON Cause: An internal software error has occurred. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - evaluate fault buffer (r0945). - carry out a POWER ON (switch-off/switch-on) for all components. - if required, check the data on the non-volatile memory (e.g. memory card).
  • Page 756 An exception occurred during an operation with the FloatingPoint data type. The error may be caused by the basic system or an OA application (e.g. FBLOCKS, DCC). Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Note: Refer to r9999 for further information about this fault.
  • Page 757 = 009C hex = 156 dec: Component with the specified component number is not available (p7828). xxxx = Additional values: Only for internal Siemens troubleshooting. Remedy: Save a suitable firmware file or EEPROM file for upload or download in folder "/ee_sac/" on the memory card.
  • Page 758 Acknowledge: NONE Cause: On the memory card, one file in the directory /SIEMENS/SINAMICS/DATA or /ADDON/SINAMICS/DATA has been illegally changed with respect to that supplied from the factory. No changes are permitted in this directory. Alarm value (r2124, interpret decimal): zyx dec: x = Problem, y = Directory, z = File name x = 1: File does not exist.
  • Page 759 See also: r9401 (Safely remove memory card status) F01023 Software timeout (internal) Reaction: NONE Acknowledge: IMMEDIATELY Cause: An internal software timeout has occurred. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 760 - Select the value of the reference parameter such that the parameter involved can be calculated in the per unit representation. - Technology unit selection (p0595) before changing the reference parameter p0596, set p0595 = 1. A01035 (F) ACX: Parameter back-up file corrupted Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 761 = 04 hex: An invalid data backup was loaded from the memory card into the drive. The drive is in the factory setting. dd, cc, bb: Only for internal Siemens troubleshooting. See also: p0971 (Save parameters) Remedy: - Download the project again with the commissioning software.
  • Page 762 - incorrect component type in the actual topology - Component does not exist in the actual topology. - Component not active. Additional values: Only for internal Siemens troubleshooting. Byte 4, 3: Only for internal Siemens troubleshooting. Remedy: - if you have saved the project data using the commissioning software, download the project again. Save using the function "Copy RAM to ROM"...
  • Page 763 23: Format illegal. 24: Number of values not consistent. 108: Unit unknown. Additional values: Only for internal Siemens troubleshooting. Remedy: - enter the correct value in the specified parameter. - identify the parameter that restricts the limits of the specified parameter.
  • Page 764 100: The download was canceled, because no write requests were received from the commissioning client (e.g. for communication error). Additional values: Only for internal Siemens troubleshooting. Remedy: - use the current version of the commissioning software. - modify the offline project and download again (e.g. compare the motor and Power Module in the offline project and on the drive).
  • Page 765 (RAM). This can also occur if the buffer memory is active (p0014 = 1) and parameters are continually changed via a fieldbus system. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 766 It is possible that a new POWER ON is requested via this alarm (e.g. after saving with p0971 = 1). Remedy: - carry out a POWER ON (power off/on) for the Control Unit. - carry out a hardware reset (RESET button, p0972). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 767 OFF1 Acknowledge: POWER ON Cause: Too many data sets are configured on this Control Unit. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - reduce the number of data sets. F01107 Save to memory card unsuccessful Reaction:...
  • Page 768 Cause: An internal software error occurred while the terminal functions were being initialized. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON (switch-off/switch-on) for all components. - upgrade firmware to later version.
  • Page 769 The lowest common multiple of the clock cycles in the system is too high to be determined. 901: The lowest common multiple of the clock cycles in the system cannot be generated with the hardware. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 770 Parameter number to which an interconnection should be made (connector output). Remedy: Interconnect this connector input with a connector output having a float data type. F01511 (A) BICO: Interconnection with different scalings Reaction: NONE Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 771 When writing to BICO input with double word format (DWORD), in the second index, the memory areas overlap (e.g. p8861). The parameter is then reset to the factory setting. Alarm value (r2124, interpret decimal): Parameter number of the BICO input (signal sink). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 772 POWER ON Cause: A module-internal communication error has occurred. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON (switch-off/switch-on). - check the electrical cabinet design and cable routing for EMC compliance - check whether an impermissible voltage is connected at one of the digital outputs.
  • Page 773 - check the state of the Publisher that has the aborted connection. See also: r2077 (PROFIBUS diagnostics peer-to-peer data transfer addresses) A02150 OA: Application cannot be loaded Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 774 Alarm value (r2124, interpret hexadecimal): The interface version in the DCB user library is not compatible to the DCC standard library that has been loaded. Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON (switch-off/switch-on) for all components.
  • Page 775 NONE Cause: During booting, the calibration data for the analog inputs is read and checked with respect to plausibility. At least one calibration data point was determined to be invalid. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 776 - have the load conditions and the load duty cycle been appropriately dimensioned? - has the cooling failed? - pulse frequency too high? See also: r0037, p0290 A05002 (N) Power unit: Air intake overtemperature Reaction: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 777 If the alarm does not disappear automatically and the temperature continues to rise, this can result in fault F30024. See also: p0290 (Power unit overload response) A05065 (F, N) Voltage measured values not plausible Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 778 - check the wiring and the connection of the PTC or bimetallic NC contact. See also: p0351, p0604, p0605, p0606, p0612, p0617, p0618, p0619, p0625, p0626, p0627, p0628 A07012 (N) Drive: Motor temperature model 1/3 overtemperature Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 779 - check the parameterization (p0601). See also: r0035 (Motor temperature), p0601 (Motor temperature sensor type), p0607 (Temperature sensor fault timer) F07016 Drive: Motor temperature sensor fault Reaction: OFF1 (NONE, OFF2, OFF3, STOP2) Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 780 Modify the parameter indicated in the fault value (r0949) (e.g. p0640 = current limit > 0). See also: p0311, p0341, p0344, p0350, p0354, p0356, p0358, p0360, p0400, p0640, p1082 F07082 Macro: Execution not possible Reaction: NONE Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 781 The WaitUntil condition set in the macro was not fulfilled in a certain number of attempts. Fault value (r0949, interpret decimal): Parameter number for which the condition was set. Remedy: Check and correct the conditions for the WaitUntil loop. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 782 Alarm value (r2124, interpret decimal): Parameter number, whose value had to be adapted. Remedy: Check the adapted parameter values and if required correct. A07200 Drive: Master control ON command present Reaction: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 783 See also: p1260, r1261, p1266, p1267, p1269, p1274 Remedy: - check the transfer of the feedback signals. - check the switch. F07312 Bypass Line Side Switch: Reaction: OFF2 Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 784 - when exiting commissioning or at the end of the motor identification routine or the speed controller optimization, the drive unit is not automatically switched on again. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - increase the number of restart attempts (p1211). The actual number of starting attempts is displayed in r1214.
  • Page 785 After changing the corresponding parameters, the DC quantity control is re-enabled and the alarm is automatically withdrawn. See also: p3857, p3858 F07390 Drive: DC link capacitor forming fault Reaction: OFF2 Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 786 The kinetic energy of the motor is used to buffer the DC link. The drive is therefore braked. See also: r0056 (Status word, closed-loop control), p1240 (Vdc controller configuration (vector control)), p1280 (Vdc controller configuration (U/f)) Remedy: The alarm disappears when power supply returns. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 787 - check the DC link voltage (r0070). - check the power unit. - activate the "flying restart" function (p1200). F07411 Drive: Flux setpoint not reached when building up excitation Reaction: OFF2 Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 788 2: lower limit reached. Remedy: - adapt the limits to the signal level (p2267, p2268). - check the actual value normalization (p0595, p0596). See also: p0595, p0596, p2264, p2267, p2268 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 789 See also: p11064 (Free tec_ctrl 0 actual value signal source), p11067 (Free tec_ctrl 0 actual value upper limit), p11068 (Free tec_ctrl 0 actual value lower limit) F07437 (A) Free tec_ctrl 1 actual value limited Reaction: OFF1 (IASC/DCBRK, NONE, OFF2, OFF3) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 790 The selected drive data set is not available (p0837 > p0180). The drive data set was not changed over. See also: p0180, p0820, p0821, p0822, p0823, p0824, r0837 Remedy: - select the existing drive data set. - set up additional drive data sets. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 791 After an internal switch-on command, the infeed or drive does not signal ready. - monitoring time is too short. - DC link voltage is not present. - associated infeed or drive of the signaling component is defective. - supply voltage incorrectly set. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 792 Also when interchanging the line and motor cables is identified as a motor-side short circuit. The ground fault test only functions when the motor is stationary. Connecting to a motor that is either not de-energized or partially de-energized is possibly detected as ground fault. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 793 NONE Acknowledge: IMMEDIATELY Cause: No rated data are stored in the power unit EEPROM. See also: p0205, r0206, r0207, r0208, r0209 Remedy: Replace the power unit or inform Siemens Customer Service. A07850 (F) External alarm 1 Reaction: NONE Acknowledge: NONE Cause: The condition for "External alarm 1"...
  • Page 794 The pump is running in the dry state (no medium to be pumped) – or the fan has a broken belt. It is possible that the detection torque threshold is too low (p2191). See also: p2181 (Load monitoring response), p2191 (Load monitoring torque threshold no load), p2193 (Load monitoring configuration) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 795 - remove the leak in the pump circuit. - for a nuisance trip, reduce the torque thresholds of the leakage characteristic (p2186, p2188, p2190). F07900 (N, A) Drive: Motor blocked Reaction: OFF2 (NONE, OFF1, OFF3, STOP2) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 796 A07903 Drive: Motor speed deviation Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 797 The torque deviates from the torque/speed envelope characteristic (too high). For p2193 = 2: The speed signal from the external encoder (refer to p3230) deviates from the speed (r2169) (too high). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 798 The speed signal from the external encoder (refer to p3230) deviates from the speed (r2169). Remedy: - check the connection between the motor and load. - adapt the parameterization corresponding to the load. A07926 Drive: Envelope curve parameter invalid Reaction: NONE Acknowledge: NONE SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 799 The load monitoring has detected a load failure. Remedy: - check the sensor. - if necessary, deactivate the load monitoring (p2193). See also: p2193 (Load monitoring configuration), p3232 (Load monitoring failure detection) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 800 Drive: Incorrect pole position identification Reaction: OFF2 (NONE, OFF1) Acknowledge: IMMEDIATELY Cause: A fault has occurred during the pole position identification routine. Only for internal Siemens troubleshooting. Remedy: Carry out a POWER ON. F07968 Drive: Lq-Ld measurement incorrect Reaction: OFF2...
  • Page 801 Saturation not sufficient, change the technique (p1980 = 10). For fault value = 20: Before carrying out a pole position identification routine ensure that the motor shaft is absolutely stationary (zero speed). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 802 8: The speed setpoint was not able to be approached as the maximum limiting is active. 9: Several values of the determined saturation characteristic are not plausible. 10: Saturation characteristic could not be sensibly determined because load torque too high. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 803 11: The identified moment of inertia is not plausible. The measured moment of inertia is less than the 0.1x or greater than 500x the preset moment of inertia of the motor p0341. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 804 4: The speed setpoint was not able to be approached as the maximum limiting is active. 5: Torque limits too low for a torque step. 6: No suitable speed controller setting was found. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 805 Select at least one function for automatic optimization of the speed controller (p1959). See also: p1959 (Rotating measurement configuration) F07990 Drive: Incorrect motor data identification Reaction: OFF2 (NONE, OFF1) Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 806 See also: p1910 (Motor data identification selection) Remedy: Not necessary. The alarm automatically disappears after the motor data identification routine has been successfully completed or for the setting p1900 = 0. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 807 2: Too many PZD data words for input or output. The number of possible PZD is specified by the number of indices in r2050/ p2051. 3: Uneven number of bytes for input or output. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 808 - enter and activate the license key for OA applications under license (p9920, p9921). - if necessary, deactivate unlicensed OA applications (p4956). F13100 Know-how protection: Copy protection error Reaction: OFF1 Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 809 An error has occurred when checking the memory card. Fault value (r0949, interpret decimal): 0: A memory card is not inserted. 1: An invalid memory card is inserted (not SIEMENS). 2: An invalid memory card is inserted. 3: The memory card is being used in another Control Unit.
  • Page 810 - DC link voltage control switched off. - dynamic response of DC link voltage controller excessive or insufficient. Fault value (r0949, interpret decimal): DC link voltage at the time of trip [0.1 V]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 811 - the permissible rated power unit current was exceeded for an inadmissibly long time. - the permissible load duty cycle was not maintained. Fault value (r0949, interpret decimal): I2t [100 % = 16384]. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 812 - the fuse of a phase of a main circuit has ruptured. - a motor phase has failed. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - check the main circuit fuses. - check whether a single-phase load is distorting the line voltages.
  • Page 813 - the power cables exceed the maximum permissible length. - motor load too high - power unit defective. Fault value (r0949, interpret binary): Bit 0: Phase U Bit 1: Phase V Bit 2: Phase W SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 814 - check the power supply of the IGBT gating module (24 V). - check the power cable connections. - select the defective semiconductor and replace. F30024 Power unit: Overtemperature thermal model Reaction: OFF2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 815 This fault can only be acknowledged after the alarm threshold for alarm A05001 has been undershot. See also: r0037 (Power unit temperatures) F30027 Power unit: Precharging DC link time monitoring Reaction: OFF2 Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 816 Bit 10: Overcurrent detected. Bit 11: Reserved. Bit 12: Reserved. Bit 13: Vce fault detected, transistor de-saturated due to overcurrent/short-circuit. Bit 14: Undervoltage detected. See also: p0210 (Drive unit line supply voltage) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 817 - insufficient cooling, fan failure. - overload. - ambient temperature too high. Alarm value (r2124, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - possibly use an additional fan. - check whether the ambient temperature is in the permissible range.
  • Page 818 If the temperature inside the unit continues to increase, fault F30036 may be triggered. - ambient temperature might be too high. - insufficient cooling, fan failure. Alarm value (r2124, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - check the ambient temperature. - check the fan for the inside of the unit.
  • Page 819 - insufficient cooling, fan failure. - overload. - ambient temperature too high. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - check whether the fan is running. - check the fan elements. - check whether the ambient temperature is in the permissible range.
  • Page 820 Cause: A short-circuit at the motor holding brake terminals has been detected. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - check the motor holding brake for a short-circuit. - check the connection and cable for the motor holding brake.
  • Page 821 More than one setpoint telegram was not able to be transferred to the power unit module. Remedy: Check the interface (adjustment and locking) to the power unit module. F30074 (A) Communication error between the Control Unit and Power Module Reaction: NONE Acknowledge: IMMEDIATELY SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 822 - power cables exceed the maximum permissible length. - power unit defective. Fault value (r0949, interpret bitwise binary): Bit 0: Phase U. Bit 1: Phase V. Bit 2: Phase W. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 823 - device connection voltage too high. - line reactor incorrectly dimensioned. Alarm value (r0949, interpret decimal): DC link voltage [1 bit = 100 mV]. See also: r0070 (Actual DC link voltage) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 824 OFF2 Acknowledge: POWER ON Cause: A module-internal communication error has occurred. Fault value (r0949, interpret hexadecimal): Only for internal Siemens troubleshooting. Remedy: - carry out a POWER ON (switch-off/switch-on). - upgrade firmware to later version. - contact Technical Support. F30664...
  • Page 825 POWER ON Cause: An internal software error has occurred in the power unit. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. Remedy: - replace power unit. - if required, upgrade the firmware in the power unit. - contact Technical Support.
  • Page 826 An internal software error has occurred. Fault value (r0949, interpret decimal): Information about the fault source. Only for internal Siemens troubleshooting. Remedy: - if necessary, upgrade the firmware in the power unit to a later version. - contact Technical Support.
  • Page 827 Mpc PID deviation exceeded Reaction: NONE Acknowledge: NONE Cause: The PID deviation (p2273) has exceeded the threashold (p29544) and all motors are running except the motors under service or locked. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 828 Remedy: Change p29521 or digital output (p0730, p0731, p0732, p0733) settings to ensure that the motor quantity set in p29521 matches with the quantity of digital outputs (mapped in r29529). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 829 ● Only commission the following persons to repair the converter: – Siemens customer service – A repair center that has been authorized by Siemens – Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 830 Unexpected machine motion can result in death, injury or material damage. ● In all cases not permitted according to the above description, recommission the drive after replacing a converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 831 Clear the alarm with p0971 = 1 and recommission the drive. – No alarm A01028: The converter has accepted the settings that have been loaded. You have successfully replaced the converter. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 832 You have replaced the converter and transferred the converter settings from the operator panel to the new converter. ❒ 10.1.3 Replacing a converter without data backup If the settings have not been backed up, after replacing the converter, you must recommission the drive. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 833 5. Connect all of the cables to the converter. 6. Switch on the line voltage again. 7. Recommission the drive. Converter replacement has been completed once it has been commissioned. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 834 FSD ... FSG 6SL3200-0SK08-0AA0 Shield connection kit for the Power Mod‐ 6SL3262-1AA01-0DA0 Shield connection kit for the Control Unit FSD ... FSG 6SL3264-1EA00-0YA0 Terminal cover kit 6SL3200-0SM13-0AA0 6SL3200-0SM14-0AA0 6SL3200-0SM15-0AA0 6SL3200-0SM16-0AA0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 835 The average service life of the fan is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can block up the fan. The defective fan must be replaced timely to ensure that the converter is ready for operation. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 836 Therefore, touching the converter immediately after powering off can result in electric shock due to residual charge in the power components. ● Check the voltage at the converter connections before you replace the fan unit. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 837 3. Install the new fan unit in the inverse sequence as shown below. By inserting the fan unit, you have established the electrical connection between the converter and fan unit. You have replaced the fan unit. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 838 3. Install the new fan unit in the inverse sequence as shown below. By inserting the fan unit, you have established the electrical connection between the converter and fan unit. You have replaced the fan unit. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 839 5. Install the new fan unit(s) in the reverse sequence (tightening torque for the fixing screws: 3 Nm/26.5 lbf.in). You have replaced the fan unit(s). ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 840 Torque wrench for TX-25 screws Function description Removing the fan 1. Remove 2 screws (TX-25) of the front cover. 2. Remove the front cover. 3. Remove the connector of the fan cable. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 841 Tightening torque: 3 Nm 4. Plug the connector. 5. Install the front cover. 6. Insert 2 screws (TX-25) of the front cover. Tightneing torque: 3 Nm The fan is installed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 842 Torque wrench for the following screws: ● TX-20 ● TX-25 Function description Removing the power supply board 1. Remove 2 screws (TX-25) of the front cover. 2. Remove the front cover. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 843 3. Plug the connectors onto the power supply board. 4. Install the front cover. 5. Insert 2 screws (TX-25) of the front cover. Tightneing torque: 3 Nm. The power supply board is installed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 844 Torque wrench for the following screws: ● TX-20 ● TX-25 Function description Removing the FPI board 1. Remove the 2 screws (torx 25) of the front cover. 2. Remove the front cover. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 845 3. Remove the connectors on the FPI board. 4. Remove the IPD. 5. Remove the 6 screws on the FPI board (torx 20). 6. Remove the FPI board. The FPI board is removed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 846 4. Plug the connectors onto the FPI board. 5. Install the front cover. 6. Insert 2 screws (torx 25) of the front cover. Tightneing torque: 3 Nm. The FPI board is installed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 847 ● Hexagon 19 mm ● TX-20 ● TX-25 ● TX-30 Function description Removing the current sensor 1. Remove 2 screws (TX-25) of the front cover. 2. Remove the front cover. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 848 3. Remove the power cables (Hexagon 19 mm). 4. Remove the PE connect sheet metal (Hexagon 10 mm). 5. Remove the metal cover (TX-20 and TX-30). 6. Remove the metal cover (TX-30). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 849 Corrective maintenance 10.2 Replacing spare parts 7. Remove the current sensor cables. 8. Remove the copper bar (TX-30). 9. Remove the copper bar (TX-30). SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 850 8. Mount the PE connect sheet metal (Hexagon 10 mm). 9. Connect the power cables (Hexagon 19 mm). 10.Mount the front cover. 11.Insert 2 screws (TX-25) of the front cover. The current sensor is installed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 851 ● Torque wrench for TX-25 screws ● Slot screwdriver 0.6 mm × 3.5 mm Function description Removing the power supply 1. Remove 2 screws (torx 25) of the front cover. 2. Remove the front cover. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 852 Precondition The converter power supply is switched off. Required tools ● Torque wrench for TX-20 screws ● Torque wrench for TX-25 screws ● Slot screwdriver 0.6 mm × 3.5 mm SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 853 Removing the fuse 1. Remove 2 screws (torx 25) of the front cover. 2. Remove the front cover. 3. Disconnect the wires. 4. Remove the fuse. The fuse is removed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 854 1. Mount the fuse on the top hat rail. 2. Connect the wires. 3. Install the front cover. 4. Insert 2 screws (torx 25) of the front cover. Tightneing torque: 3 Nm. The fuse is installed. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 855 Corrective maintenance 10.3 Firmware upgrade and downgrade 10.3 Firmware upgrade and downgrade Overview User actions Converter response Figure 10-2 Overview of the firmware upgrade and firmware downgrade SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 856 The "USER" directory does not exist on unused memory cards. After the memory card is plugged in for the first time, the converter creates a new "USER" directory. You have prepared the memory card for the firmware upgrade or downgrade. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 857: Upgrading The Firmware

    (0.5 Hz). Power supply failure during transfer The converter firmware will be incomplete if the power supply fails during the transfer. ● Start again with step 1 of the instructions. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 858 ⇒ The converter has taken the settings from the memory card. ● There was no data backup on the memory card: ⇒ The converter has written its settings to the memory card. You have upgraded the converter firmware. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 859 (0.5 Hz). Power supply failure during transfer The converter firmware will be incomplete if the power supply fails during the transfer. ● Start again with Step 1 of these instructions. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 860 If the memory card did not contain a data backup of the converter settings, then you must transfer your settings to the converter from another data backup. Saving the settings and series commissioning (Page 725) You have replaced the converter firmware by an older version. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 861 You can check the following to correct an unsuccessful firmware upgrade or downgrade: ● Have you correctly inserted the card? ● Does the card contain the correct firmware? Repeat the firmware upgrade or downgrade SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 862 Corrective maintenance 10.3 Firmware upgrade and downgrade SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 863: Technical Data

    ● 1 type C relay, 3 type A relays ● Update time: 2 ms ● Max. 1 A (with ambient temperature ≤ 60 °C) ● Overvoltage category: II ● Switching cycle: 1 Hz SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 864 ● Short-circuit monitoring < 603 Ω ● Wire-break > 2120 Ω Bimetalic temperature switch with NC contact Memory card Slot for SD or MMC memory cards Recommended memory cards (Page 726) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 865 Permissible converter overload Rated overload is based on a duty cycle of 110 % for 60 s. Note that the rated ambient temperature for the above load cycles is 40°C. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 866 < 95% (non-condensing) Installation altitude Up to 1000 m above sea level without derating Above 1000 m with derating Current derating as a function of the installation altitude (Page 867) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 867 Sound pressure level L (1 m) ≤ 76 dB (A) Cooling method Air forced cooling Cooling air Clean and dry air Maximum sound pressure level, ascertained in the IP20 cabinet SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 868 19.1 82.5 1.26 1.27 16.6 18.3 1.56 1.57 1.72 1.74 60.3 66.8 2.16 2.18 60.3 66.8 2.27 2.29 68.3 2.86 2.89 68.3 3.66 4.51 5.44 7.29 7.99 1060 1015 11.2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...

  • Page 869: Derating Data

    – TN systems with grounded line conductor are not permitted. – The TN line system with grounded neutral point can also be supplied using an isolation transformer. – The phase-to-phase voltage does not have to be reduced. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 870 Permissible output current as a function of the ambient temperature, FSA ... FSG Permissible output current as a function of the ambient temperature, FSH/FSJ Note that Operator Panel can restrict the maximum permissible operating ambient temperature of the converter. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 871 16 kHz 0.75 1.87 1.54 1.32 0.99 0.88 2.64 2.17 1.86 1.55 1.40 1.24 3.49 2.87 2.46 2.05 1.85 1.64 4.76 3.92 3.36 2.52 2.24 6.21 5.11 4.38 3.65 3.29 2.92 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 872 The values of the rated current apply to a pulse frequency of 2 kHz at 40 °C ambient temperature and are reached at any time by the automatic adaptation of the output pulse frequency. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 873 Operating state that is permissible for less than 2% of the total operating time. ● Sporadic short-time duty (red area in the figure) Operating state that is permissible for less than 1% of the total operating time. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 874 11.7 Data regarding the power loss in partial load operation 11.7 Data regarding the power loss in partial load operation You can find data regarding power loss in partial load operation in the Internet: Partial load operation (http://support.automation.siemens.com/WW/view/en/94059311) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 875 ● Category C3 Power Drive System (PDS) of rated voltage less than 1000 V intended for use in the second (industrial) environment and not intended for use within the first (residential) environment. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 876 This product can cause high-frequency interferences in a residential environment that can require radio interference suppression measures. ● Have the installation and commissioning with appropriate radio interference suppression measures preformed by qualified personnel. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 877 12.4 Line supply with low relative short-circuit power (R < 15): "Weak line supply", Uk = 6%, with line reactor Uk = 2% 11th 13th 17th 19th 23th 25th 22.4 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 878 Individuals with active implants Control cabinet Control cabinet Control cabinet Control cabinet closed open closed open 0 cm Forearm length (ap‐ Must be separately assessed depending on the prox. 35 cm) active implant. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 879 Handling the BOP-2 operator panel Status display once the power supply for the converter has been switched on. Figure A-1 Menu of the BOP-2 Figure A-2 Other keys and symbols of the BOP-2 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 880 4. Select the value of the write parameter using the arrow keys. Accept the value with the OK key. You have now changed a write parameter using the BOP-2. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 881 2. Press the OK key. 3. Set the parameter index. 4. Press the OK key. 5. Set the parameter value for the selected index. You have now changed an indexed parameter. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 882 If you press the OK button then the BOP‑2 jumps to the next digit. 3. If you have entered all of the digits of the parameter value, press the OK button. You have now entered the parameter value directly. ❒ SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 883 A parameter can only be adjusted be adjusted during quick commissioning. when the motor is switched off For each parameter, the parameter list contains the operating state in which the parameter can be changed. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 884 The signal interconnection of the blocks is realized, contrary to electric circuitry, not using cables, but in the software. Figure A-4 Example: Signal interconnection of two blocks for digital input 0 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 885 ● All the binectors and connectors are located in the Parameter list. ● The function diagrams provide a complete overview of the factory setting for the signal interconnections and the setting options. SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 886 Overview of the manuals Manuals with additional information that can be downloaded ● Compact hardware installation instructions (https:// support.industry.siemens.com/cs/cn/en/view/109762898) Installing the converter ● SINAMICS G120XA documentation (https://www.siemens.com/sinamics-g120xa/ documentation) Installing, commissioning and maintaining the converter. Advanced commissioning (this manual) ● BOP-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/...
  • Page 887 Appendix A.3 Manuals and technical support EMC overview (https://support.industry.siemens.com/cs/ww/en/view/103704610) EMC Guidelines configuration manual EMC-compliant control cabinet design, potential equalization and cable routing EMC installation guideline (http://support.automation.siemens.com/WW/view/en/ 60612658) SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 888 ● You can find your local representative for Automation & Drives via our contact database under "Contact & Partner". ● Information about local service, repair, spare parts and much more can be found under "Services". SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 889 Alarm history, 748 A07014 (N), 777 Alarm number A07015, 777 r2110[0...63], 579 A07089, 780 Alarm time, 270, 747 A07094, 780 Alarm time received in days A07200, 780 r2145[0...63], 589 A07321, 782 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 890 F02151 (A), 772 A30502, 821 F02152 (A), 772 A30810 (F), 823 F03000, 772 A30920 (F), 824 F03001, 773 A30999 (F, N), 824 F03505 (N, A), 773 A50010 (F), 824 F06310 (A), 776 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 891 F30805, 823 F07936, 797 F30809, 823 F07950 (A), 798 F30850, 823 F07967, 798 F30903, 823 F07968, 798 F30950, 824 F07969, 798 F35950, 824 F07983, 800 F52960, 825 F07984, 801 F52965, 826 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 892 BI: Enable ramp-function generator/inhibit ramp- BI: Active STW1 in the BOP/IOP manual mode function generator p8542[0...15], 680 p1140[0...n], 486 BI: Binector-connector converter status word 1 BI: Enable setpoint/inhibit setpoint p2080[0...15], 567 p1142[0...n], 487 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 893 BI: Select IOP manual mode p1055[0...n], 472 p8558, 681 BI: Jog bit 1 BI: Setpoint inversion p1056[0...n], 472 p1113[0...n], 481 BI: Limit switch minus BI: Technology controller enable p3343[0...n], 649 p2200[0...n], 602 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 894 BO: RTC DTC1 output p2119[0...19], 581 r8413.0...1, 675 Change safety message type BO: RTC DTC2 output p3117, 639 r8423.0...1, 677 Characteristic BO: RTC DTC3 output Additional, 276 r8433.0...1, 679 Linear, 276, 285 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 895 CI: Main setpoint p2299[0...n], 619 p1070[0...n], 473 CI: Technology controller maximum limit signal source CI: Main setpoint scaling p2297[0...n], 618 p1071[0...n], 474 CI: Technology controller minimum limit signal source p2298[0...n], 619 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 896 CO/BO: Faults/alarms trigger word p2374, 628 r2129.0...15, 584 Closed-loop cascade control switch-in threshold CO/BO: Free tec_ctrl 0 status word p2373, 628 r11049.0...11, 686 CO/BO: Free tec_ctrl 1 status word r11149.0...11, 693 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 897 594 CO/BO: Status word monitoring 3 CO: Counter alarm buffer changes r2199.0...5, 602 r2121, 582 CO/BO: Status word sequence control CO: Counter for fault buffer changes r0899.0...11, 455 r0944, 455 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 898 CO: Free tec_ctrl 2 system deviation CO: Fixed speed setpoint 9 r11273, 703 p1009[0...n], 463 CO: Hibernation mode output speed actual CO: Fixed speed setpoint effective r2397[0...1], 634 r1024, 467 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 899 CO: Send binector-connector converter status word CO: Technology controller fixed value 5 r2089[0...4], 571 p2205[0...n], 603 CO: Setpoint after the direction limiting CO: Technology controller fixed value 6 r1114, 481 p2206[0...n], 603 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 900 CO: Torque limit upper without offset CU analog inputs characteristic value x2 r1526, 526 p0759[0...3], 434 CO: Torque limit upper/motoring scaling CU analog inputs characteristic value y1 p1524[0...n], 525 p0758[0...3], 434 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 901 430 p3858[0...n], 652 CU invert digital outputs DC quantity controller P gain p0748, 431 p3857[0...n], 652 CU number of inputs and outputs DC-link overvoltage, 309 r0720[0...4], 426 Deadband, 143 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 902 Fault history, 751 p0972, 459 Fault number Drive unit status word r0947[0...63], 456 r3974, 659 Fault time, 270, 750 DTC (Digital Time Clock), 272 received, 750 Dual ramp, 245 removed, 750 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 903 Flux reduction torque factor transition value p2040, 562 r1566[0...n], 528 Fieldbus interface times Flux setpoint smoothing time p2024[0...2], 557 p1582[0...n], 531 Fieldbus interfaces, 77, 78 Flying restart, 318 Filter time constant Vdc correction p1806[0...n], 538 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 904 Free tec_ctrl 1 actual value lower limit p11227, 700 p11168, 695 Free tec_ctrl 2 unit selection Free tec_ctrl 1 actual value smoothing time constant p11226, 699 p11165, 695 Frost protection, 218 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 905 Hysteresis speed n_act > n_max p29630, 719 p2162[0...n], 591 KHP configuration p7765, 667 KHP Control Unit reference serial number p7759[0...19], 664 KHP Control Unit serial number I_max controller, 301 r7758[0...19], 664 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 906 Modulator mode p2186[0...n], 598 p1802[0...n], 538 Load monitoring torque threshold 1 upper Monitoring configuration p2185[0...n], 598 p2149[0...n], 589 Load monitoring torque threshold 2 lower MOP (motorized potentiometer), 227 p2188[0...n], 599 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 907 Motor stalled delay time Motor data identification selection p2178[0...n], 595 p1910, 545, 546 Motor stator inductance d axis Motor de-excitation time p0357[0...n], 403 p0347[0...n], 401 Motor stator leakage inductance p0356[0...n], 403 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 908 709 p1136[0...n], 485 Multi-pump control motor configuration OFF3 ramp-down time, 244 p29521, 706 p1135[0...n], 484, 485 Multi-pump control motor selection mode On delay comparison value reached p29522, 706 p2156[0...n], 591 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 909 PID autotuning offset Power unit sine-wave filter capacitance p2355, 626 p0234, 383 PID controller, 247 Power unit temperature alarm threshold Pipe filling, 216 p0292[0...1], 386 Pipe filling enable p29610[0...n], 716 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 910 Reference voltage Ramp-function generator ramp-up time p2001, 552 p1120[0...n], 481, 482 Reset Ramp-function generator rounding-off type Parameter, 124 p1134[0...n], 484 Reset drive parameters Ramp-up scaling 1 p0970, 458 p29570[0...n], 712 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 911 Signal states, 744 Skip frequency band, 235 Skip speed 1 Safely remove memory card p1091[0...n], 478 p9400, 682 Skip speed 2 Saturation characteristic speed to determine p1092[0...n], 478 p1961, 549 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 912 System runtime relative Speed threshold 1 p0969, 458 p2141[0...n], 588 System runtime total Speed threshold 2 r2114[0...1], 580 p2155[0...n], 591 Speed threshold 3 p2161[0...n], 591 Speed threshold 4 p2163[0...n], 592 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 913 Technology controller Tn adaptation upper starting Technology controller lower limit actual value point p2268, 614 p2321, 623 Technology controller mode Technology controller Tn adaptation upper value p2251, 610 p2319, 622 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 914 Vdc_min controller response (kinetic buffering) (U/f) Use for the intended purpose, 24 p1296[0...n], 508 User interfaces, 77 Vdc_min controller speed threshold USS (universal serial interface), 174 p1257[0...n], 501 UTC (Universal Time Coordinated), 270 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 915 Wire-break monitoring, 143, 305, 306 Write protection, 736 p7761, 666 Write protection multi-master fieldbus system access behavior p7762, 666 Zero speed detection monitoring time p1227, 494 Ziegler Nichols, 260 ZWST1 (status word 1), 172 SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 916 Index SINAMICS G120XA converter Operating Instructions, 03/2019, FW V1.0, A5E44751205B AB...
  • Page 918 Further information SINAMICS converters: www.siemens.com/sinamics Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN Germany Scan the QR code for additional information about SINAMICS G120.

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