Siemens SINAMICS G120C Getting Started
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Siemens SINAMICS G120C Getting Started

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  • Page 3 Fundamental safety ___________________ SINAMICS G120C converter instructions ___________________ Product overview ___________________ Installing SINAMICS ___________________ Commissioning SINAMICS G120C ___________________ SINAMICS G120C converter Fault rectification Getting Started Edition 04/2014, Firmware V4.7 04/2014, FW V4.7 A5E34264105B AA...

  • Page 4: Legal Information

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Releasing the failsafe function "Safe Torque Off" (STO) ............. 41 4.2.3.4 Parameter list ..........................42 Fault rectification ........................... 59 List of alarms and faults ....................... 59 Product support ..........................65 Spare parts ........................... 65 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 6: Remove The Card From The Inverter

    Table of contents This Getting Started Guide describes how you install and commission the SINAMICS G120C converter. What is the meaning of the symbols in the manual? An operating instruction starts here. This concludes the operating instruction. Firmware upgrade and downgrade Options for upgrading and downgrading the firmware can be found on the Internet at http://support.automation.siemens.com/WW/view/de/67364620...

  • Page 7: Fundamental Safety Instructions

    Touching live components can result in death or severe injury. • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 8 • Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented. • Ensure that smoke can only escape via controlled and monitored paths. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 9 • Check that the warning labels are complete based on the documentation. • Attach any missing warning labels to the components, in the national language if necessary. • Replace illegible warning labels. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 10 • Protect the parameterization (parameter assignments) against unauthorized access. • Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY STOP or EMERGENCY OFF). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 11: Safety Instructions For Electromagnetic Fields (Emf)

    – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 12: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.

  • Page 13: Residual Risks Of Power Drive Systems

    Inverters of the Open Type/IP20 degree of protection must be installed in a metal control cabinet (or protected by another equivalent measure) such that contact with fire inside and outside the inverter is not possible. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 14 For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 15: Product Overview

    ● At the front after removing the dummy cover for the operator panel. ● At the side of the heat sink. Figure 2-1 Identifying the converter SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 16: Components, Which You Require Depending On Your Application

    5.5 kW … 7.5 kW …1KE21-3⃞⃞1, 6SL3201- 6SL3203- 6SL3202- Size B …1KE21-7⃞⃞1 0BE21-8AA0 0CE21-8AA0 0AE21-8CA0 Frame 11.0 kW … 18.5 kW …1KE22-6⃞⃞1, 6SL3201- 6SL3203- 6SL3202- Size C …1KE23-2⃞⃞1, 0BE23-8AA0 0CE23-8AA0 0AE23-8CA0 …1KE23-8⃞⃞1 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 17: Installing

    Additional depth when the Operator + 21 mm when Operator Panel IOP (Intelligent Operator Panel) Panel is attached is attached + 6 mm when Operator Panel BOP-2 (Basic Operator Panel) is attached SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 18 EMC regulations and to provide strength relief for the connected cables. ① ② M3 - 0.8 Nm M4 - 2.5 Nm Figure 3-2 Mounting a shield plate using as example a frame size A inverter SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 19: Connecting

    Installing 3.2 Connecting Connecting 3.2.1 Connecting the line supply, motor, and other components Procedure To connect the inverter and its components, proceed as follows: 1. Install the appropriate fuses: SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 20 ● Do not change the parameter p0610 (factory setting of p0610 = 12 means: the drive reacts on a motor overtemperature with an immediate alarm and after a certain time with a fault). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 21: Installing The Converter In Compliance With Emc Rules

    Shielded cable to the braking resistor ④ EMC clamp for the cable to the terminal strip on the shield plate of the ⑤ Shielded cable to the terminal strip ⑥ Shielded motor cable SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 22: Overview Of The Interfaces

    USB interface for connection to a PC ⑦ Status ⑧ Terminal strip ⑨ Depending on the fieldbus • PROFIBUS, PROFINET: No function • USS, Modbus, CANopen: Bus termination ⑩ Fieldbus interface SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 23: Terminal Strips

    Wiring when using the internal power supplies. Connecting a contact that switches to M potential. ⑥ Wiring when using external power supplies. Connecting a contact that switches to M potential. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 24 12 (two-wire control using method 1) or default setting 7 (switchover between fieldbus and jog using DI 3). See also: Default settings of the terminals (Page 25). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 25: Default Settings Of The Terminals

    STARTER: Conveyor systems with STARTER: Conveyor systems with • • fieldbus fieldbus and Basic Safety BOP2: coN Fb BOP-2: coN Fb S • • PROFIdrive telegram 352 PROFIdrive telegram 352 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 26 Default setting 14: Switch over between fieldbus and motorized potentiometer (MOP) using DI 3 Selected with STARTER: Process industry with fieldbus • BOP-2: Proc Fb • PROFIdrive telegram 20 Fieldbus interface is not active. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 27 STARTER: CAN fieldbus • BOP-2: FB CAN • Fieldbus interface is not active. Fieldbus interface is not active. USS setting: 38400 baud, 2 PZD, PKW variable CANopen setting: 20 kBaud SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 28: Wiring The Terminal Strip

    (http://support.automation.siemens.com/WW/ PC using the memory card. view/en/26641490) EDS for CANopen Internet: (http://support.automation.siemens.com/WW/ view/en/48351511) EDS for Ethernet/IP Further information can be found in the operating instructions SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 29: Commissioning

    Connected to the inverter via USB port, PROFIBUS or 6SL3072-4CA02-1XG0 PROFINET Download: Startdrive (http://support.automation.siemens.com/WW/view/en/6803456 SINAMICS PC Inverter Connection Kit 2 6SL3255-0AA00-2CA0 Contains the correct USB cable (3 m) to connect a PC to the inverter. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 30: Commissioning With Bop-2 Operator Panel

    3. Push the BOP-2 towards the converter until the release- catch clicks into place on the converter housing. The BOP-2 is installed. When you supply the voltage to the converter, the operator panel BOP-2 is ready to operate. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 31: Basic Commissioning With Bop-2

    SPD N EN We recommend that you use vector control. Further information on the control types can be found in Section Selecting the control mode (Page 35) SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 32 Select the default setting for the interfaces of the inverter that is suitable for your application. You will find the default settings in Section: Default settings of the terminals (Page 25). Set the minimum speed of the motor. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 33 • Before switching on, ensure that nobody is working on the machine or located within its working area. • Secure the machine's work area against unintended access. • Lower hanging/suspended loads to the floor. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 34 Switch the inverter control from HAND to AUTO. Save the measurements so that they are protected against power failure. You have now completed motor data identification and the vector control has been optimized. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 35: Selecting The Control Mode

    Vector control typically achieves a torque • accuracy of ± 5 % for 10 % … 100 % of the rated speed Max. output 240 Hz 200 Hz frequency SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 36: Additional Settings

    Operating the inverter with the BOP-2 Status display once the power supply for the inverter has been switched on. Figure 4-1 Menu of the BOP-2 Figure 4-2 Other keys and symbols of the BOP-2 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 37 2. Press the OK key. 3. Set the parameter index. 4. Press the OK key. 5. Set the parameter value for the selected index. You have now changed an indexed parameter. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 38 The operating state in which you can change a parameter is provided in the List Manual for each parameter. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 39: Changing The Function Of Individual Terminals

    ● Index 0 (e.g., P840[00]) applies for the interface assignment on the left side of the macro illustration. ● Index 1 (e.g., P840[01]) applies for the interface assignment on the right side of the macro illustration. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 40 2. Enter the number of the BO parameter into parameter p073x of the digital output. You have defined the digital output function. Example: You want to report a "fault" signal via the DO 1. Setting in BOP-2: SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 41: Releasing The Failsafe Function "Safe Torque Off" (Sto)

    10.p0971 = 1 - Save the parameters in a non-volatile memory 11.Wait until p0971 = 0 12.Bring the converter into a completely no-voltage condition (400V and 24V) and switch on again. You have released the STO function. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 42: Parameter List

    DDS selection, bit 1 r0051 CO/BO: Drive Data Set DDS effective Technology controller enable r0052 CO/BO: Status word 1 DC braking enable Ready to start Droop enable Ready Closed-loop torque control active SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 43 .01 1: 87 Hz No motor 0: Star 0: No 87 Hz Induction motor p0170 Number of Command Data Sets (CDS) Synchronous motor p0180 Number of Drive Data Sets (DDS) SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 44 [s] p0612 Motor temperature model activation p0500 Technology application Activate motor Activate motor temperature temperature model p0505 Selecting the system of units model 1 (I System of units SI SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 45 BI: CU analog output invert signal source, AO 0 (terminals 12,13) r0785 BO: CU analog outputs status word 1 = AO 0 negative p0795 CU digital inputs, simulation mode p0796 CU digital inputs, simulation mode setpoint SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 46 Data transfer with memory card as source/target SIEMENS telegram 352, PZD-6/6 p0803 Data transfer with device memory as source/target SIEMENS telegram 353, PZD-2/2, PKW- p0804 Data transfer start SIEMENS telegram 354, PZD-6/6, PKW- 12 Start transfer of the GSD for PROFIBUS...
  • Page 47 BI: Motorized potentiometer, accept setting value p1044 CI: Motorized potentiometer setting value [100 % ≙ p2000] r1045 CO: Motorized potentiometer, setpoint in front of the ramp-function generator [rpm] p1120 Ramp-function generator ramp-up time [s] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 48 14 Restart after line supply failure following p1255 controller time threshold [s] manual acknowledgement DC_min p1256 controller response (kinetic buffering) 16 Restart after fault following manual DC_min acknowledgement Buffer V until undervoltage, n<p1257 → F07405 SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 49 Voltage boost permanent [100 % ≙ p0305] [100 % ≙ p2000] p1311 Voltage boost when accelerating [%] p1452 Speed controller speed actual value smoothing p1312 Voltage boost when starting [%] time (SLVC) [ms] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 50 Moment of inertia estimator change time load [ms] operation p1563 CO: Moment of inertia estimator load torque p1961 Saturation characteristic speed to determine [%] positive direction of rotation [Nm] p1965 Speed_ctrl_opt speed [100 % ≙ p0310] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 51 CI: PROFIdrive PZD send word [4] Number of parity errors [0] PZD 1 … [7] PZD 8 [5] Number of starting character errors [6] Number of checksum errors [7] Number of length errors SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 52 Fault value for float values p2088 Binector-connector converter, invert status word r2134 Alarm value for float values r2135 CO/BO: Status word, faults/alarms 2 r2136 Fault time removed in days SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 53 Techn. controller actual value filter time constant r2225 CO/BO: Techn. controller fixed value selection status word r2266 CO: Techn. controller actual value after filter [100 r2229 Techn. controller number currently ≙ 100%] SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 54 For a fault: change over to r2344 (or p2302) 2-3 wire ON / invert For a fault: Change over to p2215 2-3 wire reverse/invert r2349 CO/BO: Techn. controller status word SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 55 CAN Node-ID effective 1 = Know-how protection cannot be p8622 CAN bit rate [kBit/s] deactivated 1000 1 = Memory card copy protection active 1 = basis copy protection active SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 56 CAN Transmit Mapping for TPDO 8 [hex] p8921 PN IP Address of Station p8744 CAN PDO Mapping Configuration p8922 PN Default Gateway of Station Predefined connection set p8923 PN Subnet Mask of Station SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 57 SI actual checksum SI parameters (processor 1) r9401 Safely remove memory card status p9799 SI reference checksum SI parameters (processor r9463 Set valid macro p9484 BICO interconnections, search signal source SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 58 PROFINET Name of Station r9872 CO/BO: SI status (Power Module) r61001 PROFINET IP of Station r9898 SI actual checksum SI parameters (processor 2) p9899 SI reference checksum SI parameters (processor SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 59: Fault Rectification

    Check the module parameters and recommission if necessary. F01033 Unit switchover: Reference Set the value of the reference parameter to a value other than 0.0 (p0304, parameter value invalid p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004). SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 60 Motor temperature sensor fault Make sure that the sensor is connected correctly. Check the parameterization (p0601). F07086 Unit switchover: Parameter limit Check the adapted parameter values and if required correct. F07088 violation SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 61 Motor blocked Make sure that the motor can rotate freely. • Check the torque limit: r1538 for a positive direction of rotation; r1539 for • a negative direction of rotation. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 62 IP address, subnet mask or default gateway is not correct. • IP address or station name used twice in the network. • Station name contains invalid characters. • SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 63 Check whether the motor is overloaded. Reduce the pulse frequency. F30005 I2t converter overload Check the rated currents of the motor and Power Module. Reduce current limit p0640. When operating with U/f characteristic: Reduce p1341. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...
  • Page 64 PROFINET: Second controller "Shared Device" is activated (p8929 = 2). However, only the connection to a missing PROFINET controller is present. For further information, please refer to the List Manual. SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

  • Page 65: Product Support

    United Kingdom +33 (0) 821 801 122 +49 (0)911 895 7222 +39 (02) 24362000 +34 902 237 238 +44 161 446 5545 Further service telephone numbers: Product support (http://www.siemens.com/automation/service&support) Table 5- 4 Manuals with further information Information Manual Content Available...
  • Page 66 Fault rectification 5.3 Spare parts SINAMICS G120C converter Getting Started, 04/2014, FW V4.7, A5E34264105B AA...

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