ABB IRB 460 Series Product Manual page 100

3 Maintenance
3.2.2 Maintenance schedule
Continued
Maintenance activity
Changing
Changing
Overhaul
Replacement
Replacement
i
ii
iii The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
iv The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
Activities and intervals, optional equipment
The table below specifies the required maintenance activities and intervals for
common optional equipment. The maintenance of other external equipment for the
robot is detailed in separate documentation.
Maintenance activity
Inspection
100
Equipment
Axis-3 gear oil
Axis-6 gear oil
Robot
Battery pack, measurement
system of type RMU101 or
RMU102 (3-pole battery con-
tact)
Battery pack, measurement
system with 2-pole battery
contact, e.g. DSQC633A
Replace when damage or cracks are detected or life limit is approaching as specified in section
Expected component life on page
DTC = Duty Time Counter. Shows the operational time of the robot.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
Equipment
Signal lamp
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Interval
First change when DTC
•
Second change when DTC
•
Following changes:
•
First change when DTC
•
Second change when DTC
•
Following changes:
•
30,000 hours
36 months or battery low alert
Battery low alert
101.
Interval
Every:
12 months
ii
reads:
6,000 hours
ii
reads:
20,000 hours
Every 20,000 hours
ii
reads:
6,000 hours
ii
reads:
20,000 hours
Every 20,000 hours
iii
iv
Product manual - IRB 460
3HAC039842-001 Revision: P