Table Of Contents - ABB IRB 460 Series Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 General safety information ..................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Protective stop and emergency stop ...........................................................
1.2 Safety actions ...................................................................................................
1.2.1 Fire extinguishing ....................................................................................
1.2.2 Emergency release of the robot axes ..........................................................
1.2.3 Make sure that the main power has been switched off ....................................
1.3 Safety risks ......................................................................................................
1.3.1 Safety risks during installation and service work on robots ..............................
1.3.2 Moving robots are potentially lethal ............................................................
1.3.3 First test run may cause injury or damage ....................................................
1.3.4 Work inside the working range of the robot ..................................................
1.3.5 Enabling device and hold-to-run functionality ...............................................
1.3.6 Risks associated with live electric parts .......................................................
1.3.7 The unit is sensitive to ESD .......................................................................
1.3.8 Hot parts may cause burns .......................................................................
1.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
1.3.10 Brake testing ..........................................................................................
1.3.11 Safety risks during handling of batteries ......................................................
1.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
1.4 Safety signals and symbols .................................................................................
1.4.1 Safety signals in the manual ......................................................................
1.4.2 Safety symbols on product labels ...............................................................
2 Installation and commissioning
2.1 Introduction ......................................................................................................
2.2 Unpacking .......................................................................................................
2.2.1 Pre-installation procedure .........................................................................
2.2.2 Working range and type of motion ..............................................................
2.2.3 Risk of tipping/stability .............................................................................
2.3 On-site installation ............................................................................................
2.3.1 Lifting the robot with fork lift accessory .......................................................
2.3.1.1 Fitting the fork lift accessory ..........................................................
2.3.1.2 Lifting the robot with fork lift truck ...................................................
2.3.2 Lifting robot with roundslings ....................................................................
2.3.3 Manually releasing the brakes ...................................................................
2.3.4 Lifting the base plate ................................................................................
2.3.5 Securing the base plate ............................................................................
2.3.6 Orienting and securing the robot ................................................................
2.3.7 Fitting equipment on robot .......................................................................
2.3.8 Loads fitted to the robot, stopping time and braking distances .........................
2.3.9 Installation of signal lamp, upper arm (option) ..............................................
2.4 Installation of options .........................................................................................
2.4.1 Option 87-1 - Installing the cooling fan for axis-1 motor ..................................
2.5 Restricting the working range ..............................................................................
2.5.1 Introduction ............................................................................................
2.5.2 Mechanically restricting the working range of axis 1 ......................................
2.6 Robot in cold environments .................................................................................
2.6.1 Start of robot in cold environments ............................................................
2.7 Electrical connections ........................................................................................
2.7.1 Robot cabling and connection points ..........................................................
Product manual - IRB 460
3HAC039842-001 Revision: P
© Copyright 2012-2018 ABB. All rights reserved.
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