ABB IRB 460 Manuals

Manuals and User Guides for ABB IRB 460. We have 4 ABB IRB 460 manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 460 Product Manual (398 pages)

Brand: ABB | Category: Robotics | Size: 14 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
1 Safety

17
2 Installation and Commissioning

47
3 Maintenance

97
- Introduction
  97
- Maintenance Schedule and Expected Component Life
  98
- Inspection Activities
  102
- Replacement/Changing Activities
  121
  - Type of Lubrication in Gearboxes
    121
  - Changing Oil, Axis-1 Gearbox
    122
  - Changing Oil, Gearbox Axes 2 and 3
    126
  - Changing Oil, Gearbox Axis 6
    130
  - Replacing the SMB Battery
    132
- Cleaning Activities
  136
  - Cleaning the IRB 460
    136
4 Repair

139
- Introduction
  139
- General Procedures
  140
- Complete Robot
  147
- Upper and Lower Arm
  182
  - Replacing the Turning Disk
    182
  - Replacing the Tilthouse Unit
    188
  - Continues on Next Page
    189
  - Location of Tilthouse Unit
    189
  - Location of Axes 2 and 3 Sides of the Robot
    190
  - X-Ray View of the Assembly of the Tilthouse Unit
    192
  - Press Tool for Removal of Shaft
    194
  - Removing the Tilthouse Unit
    196
  - Replacing the Upper Arm
    209
  - Replacing Linkage - Upper Link Arm
    225
  - Replacing Linkage - Lower Link Arm
    233
  - Replacing the Linkage - Link
    240
  - Replacing the POM Sealing for the Link System
    256
  - Replacing Parallel Rod
    257
  - Replacing the Complete Lower Arm System
    268
  - Replacing the Parallel Arm
    278
- Motors
  285
  - Replacing Motor, Axis 1
    285
  - Replacing Motors, Axes 2 and 3
    294
  - Replacing Motor, Axis 6
    305
- Gearboxes
  313
  - Replacing the Axis 1 Gearbox
    313
  - Replacing the Axis 2 Gearbox
    323
  - Replacing the Axis 3 Gearbox
    331
  - Product Manual - IRB
    332
  - Replacing Gearbox Axis 6
    338
5 Calibration

347
6 Decommissioning

371
- Scrapping of Robot
  373
7 Reference Information

375
- Applicable Standards
  376
- Unit Conversion
  378
- Screw Joints
  379
- Weight Specifications
  382
- Standard Tools
  383
- Special Tools
  384
- Lifting Accessories and Lifting Instructions
  388
8 Spare Parts

389
9 Circuit Diagrams

391
- Index
  393

ABB IRB 460 Product Manual (128 pages)

FlexGripper-Clamp

Brand: ABB | Category: Robotics | Size: 4 MB

Table of Contents
5
Overview
7
Safety
9
Introduction
9
General Safety Information
10
Safety in the Manipulator System
10
Safety Risks
11
Safety Risks During Installation and Service Work on the Flexgripper
11
Safety Risks Related to Tools/Workpieces
12
Safety Risks Related to High Speed
13
Safety Risks During Operational Disturbances
14
Risks Associated with Live Electric Parts
15
Safety Actions
16
Safety Fence Dimensions
16
Fire Extinguishing
17
Safe Use of the Flexpendant
18
Safety Related Instructions
19
Safety Signals, General
19
Safety Symbols on the Flexgripper Labels
21
Safety Guidelines
22
Flexgripper-Clamp
23
Specification
23
Mechanical Structure & Working Principle
25
General
25
Main Frame
26
Clamp Unit
27
Hook Unit
29
Installation and Commissioning
30
Overview
30
Unpacking
31
Adjustment
33
Mounting the Flexgripper-Clamp
34
Commissioning
37
Maintenance
50
General
50
Regular Inspection of Flexgripper-Clamp
51
Regular Replacement
52
Repair
53
Instruction
53
Cylinder
54
Replacing the Moving Plate Cylinder
54
Replacing the Cylinder of Hook
56
Magnetic Proximity Switch
59
Sensors
61
Solenoid Valve
62
Dress Cable
63
Trouble Shooting
64
Start-Up Failures
64
Gripper Not Responding
65
Wrong Movement
66
Low Performance
67
Problem Jogging the Gripper
68
Oil Stains on Gripper
69
Mechanical Noise
70
Workpiece Drop on Power down
71
Workpiece Drop on Air down
72
No Input Signal Detected
73
Decommissioning
74
Introduction
74
Environmental Information
75
Ware Part
76
Spare Parts
77
Circuit Diagram
85
Electrical Circuit
85
Pneumatic Circuit
96
Flexgripper UI
99
Software Installation
100
Installing Flexgripper UI Flexpendant Application
100
I/O Signal Configuration
102
Back-Up and I-Start
104
Operation
105
Flexgripper UI Main Interface
105
Tool Handle
106
Flexgripper Function Test
106
TCP Edit
110
Tune
114
Position Tune
114
Work Object Tune
116
Test Run
117
Production
119
Production Monitor
119
Setup
120
Trouble Shooting
123

ABB IRB 460 Operating Manual (20 pages)

Brand: ABB | Category: Robotics | Size: 3 MB

ABB IRB 460 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2 MB

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB IRB 460 Manuals

ABB IRB 460 Product Manual (398 pages)

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration

6 Decommissioning

7 Reference Information

8 Spare Parts

9 Circuit Diagrams

ABB IRB 460 Product Manual (128 pages)

Table of Contents

ABB IRB 460 Operating Manual (20 pages)

Table of Contents

ABB IRB 460 Operating Manual (18 pages)

Table of Contents

Related Products

ABB Categories