ABB IRB 4600 Articulated Robots Manuals

Manuals and User Guides for ABB IRB 4600 Articulated Robots. We have 3 ABB IRB 4600 Articulated Robots manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 4600 Product Manual (466 pages)

Brand: ABB | Category: Robotics | Size: 32 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
18
How to Read the Product Manual
20
Safety
21
Safety Information
21
Limitation of Liability
21
Requirements on Personnel
22
Safety Signals and Symbols
23
Safety Signals in the Manual
23
Safety Symbols on Manipulator Labels
25
Robot Stopping Functions
31
Safety During Installation and Commissioning
32
Safety During Operation
35
Safety During Maintenance and Repair
36
Emergency Release of the Robot Axes
39
Brake Testing
40
Safety During Troubleshooting
41
Safety During Decommissioning
42
Installation and Commissioning
43
Introduction to Installation and Commissioning
43
Unpacking
44
Pre-Installation Procedure
44
Technical Data
45
Working Range and Type of Motion
49
Risk of Tipping/Stability
54
The Unit Is Sensitive to ESD
56
On-Site Installation
57
Lifting Robot with Roundslings
57
Lifting and Turning a Suspended Mounted Robot
60
Setting the System Parameters for a Suspended or Tilted Robot
61
Manually Releasing the Brakes
65
Orienting and Securing the Robot
68
Fitting Equipment on Robot
72
Loads Fitted to the Robot, Stopping Time and Braking Distances
86
Restricting the Working Range
87
Axes with Restricted Working Range
87
Mechanically Restricting the Working Range of Axis 1
88
Installing Options
91
Installation of Cooling Fan for Motors (Option)
91
Installing an Expansion Container
95
Installation of Foundry Plus Cable Guard (Option)
100
Safety Lamp (Option for IRC5)
101
Robot in Hot Environments
102
Start of Robot in Hot Environments
102
Robot in Cold Environments
103
Start of Robot in Cold Environments
103
Electrical Connections
104
Robot Cabling and Connection Points
104
Customer Connection on Robot
108
Test Run after Installation, Maintenance, or Repair
113
Maintenance
115
Introduction
115
Maintenance Schedule and Expected Component Life
116
Specification of Maintenance Intervals
116
Maintenance Schedule
117
Expected Component Life
120
Inspection Activities
121
Inspecting Oil Level, Axis-1 Gearbox
121
Inspecting the Oil Level, Axis 2 Gearbox
126
Inspecting the Oil Level, Axis 3 Gearbox
129
Inspecting the Oil Level, Axis 4 Gearbox
131
Inspecting Oil Level, Gearbox Axes 5 - 6
133
Inspecting the Cable Harness
135
Inspecting Information Labels
138
Inspecting the Mechanical Stop Pin, Axis 1
140
Inspecting Additional Mechanical Stops
143
Inspecting Dampers
145
Inspecting the Pressure Relief Valve
147
Inspecting Signal Lamp (Option)
149
Replacement / Changing Activities
151
Type of Lubrication in Gearboxes
151
Changing the Oil, Axis 1 Gearbox on Floor Mounted Robots
153
Changing the Oil, Axis-1 Gearbox on Suspended Robots
161
Changing the Oil, Axis-2 Gearbox
166
Changing the Oil, Axis-3 Gearbox
170
Changing the Oil, Axis-4 Gearbox
174
Changing Oil, Axes-5 and -6 Gearboxes
178
Replacing SMB Battery
183
Cleaning
188
Cleaning the IRB 2600/IRB 2600 ID
188
Repair
191
Introduction
191
General Procedures
192
Performing a Leak-Down Test
192
Mounting Instructions for Bearings
193
Mounting Instructions for Sealings
195
Cut the Paint or Surface on the Robot before Replacing Parts
198
The Brake Release Buttons May be Jammed after Service Work
199
Complete Robot
200
Removing the Complete Cable Harness
200
Refitting the Complete Cable Harness
212
Replacing the Cable Harness in the Upper Arm - IRB 2600ID
227
Replacing SMB Unit
239
Replacing the Brake Release Board
245
Upper Arm
250
Replacing the Complete Upper Arm
250
Replacing Complete Tubular Shaft Unit
260
Replacing Wrist Unit
267
Measuring the Play, Axis 5
274
Measuring the Play, Axis 6
276
Measuring the Play, Axis 5 (ID Upper Arm)
278
Measuring the Play, Axis 6 (ID Upper Arm)
281
Lower Arm
284
Replacing the Lower Arm
284
Frame and Base
292
Replacing Stop Pin Axis
292
Replacing the Base
295
Motors
307
Removing Motors
307
Refitting Motors
320
Replacing Motor Axis 5 - IRB 2600ID
336
Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
348
Adjusting the Play
359
Gearboxes
364
Replacing Gearbox Axis 1
364
Replacing Gearbox Axis 2
377
Replacing Gearbox Axis 3
390
Calibration
397
Introduction to Calibration
397
Introduction and Calibration Terminology
397
Calibration Methods
398
When to Calibrate
401
Synchronization Marks and Axis Movement Directions
402
Synchronization Marks and Synchronization Position for Axes
402
Calibration Movement Directions for All Axes
405
Updating Revolution Counters
406
Updating Revolution Counters on IRC5 Robots
406
Updating Revolution Counters on Omnicore Robots
410
Calibrating with Axis Calibration Method
412
Description of Axis Calibration
412
Calibration Tools for Axis Calibration
415
Installation Locations for the Calibration Tools
417
Axis Calibration - Running the Calibration Procedure
421
Reference Calibration
427
Calibrating with Calibration Pendulum Method
429
Calibrating with Wrist Optimization Method
430
Verifying the Calibration
432
Checking the Synchronization Position
433
Decommissioning
435
Introduction to Decommissioning
435
Environmental Information
436
Scrapping of Robot
438
Robot Description
439
Robot Types
439
Non-Compatible Versions of Axis-1 and Axis-2 Gearboxes
440
Reference Information
445
Introduction
445
Applicable Standards
446
Unit Conversion
447
Screw Joints
448
Weight Specifications
451
Standard Tools
452
Special Tools
453
Lifting Accessories and Lifting Instructions
455
Spare Part Lists
457
Spare Part Lists and Illustrations
457
Circuit Diagram
459
Circuit Diagrams
459

ABB IRB 4600 Operating Manual (20 pages)

Brand: ABB | Category: Robotics | Size: 3 MB

ABB IRB 4600 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2 MB

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ABB IRB 4600 Articulated Robots Manuals

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