Table of Contents
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Table of contents
Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1
1.1
Safety information .............................................................................................
1.1.1
Limitation of liability .................................................................................
1.1.2
Requirements on personnel ......................................................................
1.2
Safety signals and symbols .................................................................................
1.2.1
Safety signals in the manual ......................................................................
1.2.2
Safety symbols on manipulator labels .........................................................
1.3
Robot stopping functions ....................................................................................
1.4
Installation and commissioning ............................................................................
1.5
Operation ........................................................................................................
1.5.1
Unexpected movement of robot arm ...........................................................
1.6
Maintenance and repair ......................................................................................
1.6.1
Maintenance and repair ............................................................................
1.6.2
Emergency release of the robot axes ..........................................................
1.6.3
Brake testing ..........................................................................................
1.7
Troubleshooting ................................................................................................
1.8
Decommissioning ..............................................................................................
2
2.1
Introduction to installation and commissioning .......................................................
2.2
Unpacking .......................................................................................................
2.2.1
Pre-installation procedure .........................................................................
2.2.2
Working range and type of motion ..............................................................
2.2.3
Risk of tipping/stability .............................................................................
2.2.4
The unit is sensitive to ESD .......................................................................
2.3
On-site installation ............................................................................................
2.3.1
Lifting robot with roundslings ....................................................................
2.3.2
Lifting and turning a suspended mounted robot ............................................
2.3.3
Manually releasing the brakes ...................................................................
2.3.4
Orienting and securing the robot ................................................................
2.3.5
Setting the system parameters for a suspended or tilted robot .........................
2.3.6
Fitting equipment on robot ........................................................................
2.3.7
Loads fitted to the robot, stopping time and braking distances .........................
2.3.8
Installation of signal lamp (option) ..............................................................
2.4
Restricting the working range ..............................................................................
2.4.1
Axes with restricted working range .............................................................
2.4.2
Mechanically restricting the working range of axis 1 ......................................
2.5
Installing options ...............................................................................................
2.5.1
Installation of cooling fan for motors (option) ................................................
2.5.2
Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.5.3
Installing an expansion container ...............................................................
2.6
Robot in hot environments ..................................................................................
2.6.1
Start of robot in hot environments ..............................................................
2.7
Robot in cold environments .................................................................................
2.7.1
Start of robot in cold environments ............................................................
2.8
Electrical connections ........................................................................................
2.8.1
Robot cabling and connection points ..........................................................
2.8.2
Customer connection on robot ...................................................................
3
3.1
Introduction ......................................................................................................
Product manual - IRB 4600
3HAC033453-001 Revision: Y
© Copyright 2009-2021 ABB. All rights reserved.
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