Subaru Legacy 2002 Service Manual page 2079

Drive Shaft System
10) Install circlip in the groove on DOJ outer race.
NOTE:
¼ Assure that the balls, cage and inner race are
completely fitted in the outer race of DOJ.
¼ Exercise care not to place the matched position
of circlip in the ball groove of outer race.
¼ Pull the shaft lightly and assure that the circlip is
completely fitted in the groove.
11) Apply an even coat of the specified grease [20
to 30 g (0.71 to 1.06 oz)] to the entire inner surface
of boot. Also apply grease to shaft.
12) Install DOJ boot taking care not to twist it.
NOTE:
¼ The inside of the larger end of DOJ boot and the
boot groove shall be cleaned so as to be free from
grease and other substances.
¼ When installing DOJ boot, position outer race of
DOJ at center of its travel.
13) Put a band through the clip and wind twice in
alignment with band groove of boot.
CAUTION:
Use a new band.
14) Pinch the end of band with pliers. Hold the clip
and tighten securely.
NOTE:
When tightening boot, exercise care so that the air
within the boot is appropriate.
REAR DRIVE SHAFT
15) Tighten band by using ST.
ST 925091000 BAND TIGHTENING TOOL
NOTE:
Tighten band until it cannot be moved by hand.
16) Tap on the clip with the punch provided at the
end of ST.
ST 925091000 BAND TIGHTENING TOOL
G4M0282
CAUTION:
Tap to an extent that the boot underneath is not
damaged.
17) Cut off band with an allowance of about 10
mm (0.39 in) left from the clip and bend this allow-
ance over the clip.
CAUTION:
Be careful so that the end of the band is in
close contact with clip.
18) Fix up boot on BJ in the same manner.
NOTE:
Extend and retract DOJ to provide equal grease
coating.
DS-34
G4M0289
G4M0290