Subaru Legacy 2002 Service Manual page 1709

Manual Transmission and Differential
8) Select one to three shims from the next table for
the value determined as described above and take
a shim thickness which is closest to the said value.
Drive pinion shim
Part No.
32295AA031
32295AA041
32295AA051
32295AA061
32295AA071
32295AA081
32295AA091
32295AA101
9) Install differential assembly. <Ref. to MT-92,
INSTALLATION, Front Differential Assembly.>
10) Set transmission main shaft assembly and
drive pinion assembly in position. (So there is no
clearance between the two when moved all the
way to the front). Inspect suitable 1st — 2nd, 3rd
— 4th and 5th shifter fork so that coupling sleeve
and reverse driven gear are positioned in the cen-
ter of their synchronizing mechanisms. <Ref. to
MT-88, INSPECTION, Drive Shaft Assembly.>
11) Install transmission case. <Ref. to MT-58,
INSTALLATION, Transmission Case.>
12) Install transfer case with extension case
assembly. <Ref. to MT-44, INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
13) Install the manual transmission assembly to
vehicle. <Ref. to MT-33, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
CAUTION:
Attach a cloth to the end of driven shaft (on the
frictional side of thrust needle bearing) during
disassembly or reassembly to prevent damage.
1) Straighten lock nut at staked portion. Remove
the lock nut using ST1, ST2 and ST3.
ST1 899884100 HOLDER
ST2 498427100 STOPPER
ST3 899988608 SOCKET WRENCH
DRIVE PINION SHAFT ASSEMBLY
Thickness mm (in)
0.150 (0.0059)
0.175 (0.0069)
0.200 (0.0079)
0.225 (0.0089)
0.250 (0.0098)
0.275 (0.0108)
0.300 (0.0118)
0.500 (0.0197)
S503269A06
G3M0595
MT-84
2) Withdraw drive pinion from driven shaft.
Remove differential bevel gear sleeve, adjusting
washer No. 1, adjusting washer No. 2, thrust
bearing, needle bearing, drive pinion collar, needle
bearing and thrust bearing.
(A) Differential bevel gear sleeve
Washer No. 1 (25 × 37.5 × t)
(B)
Thrust bearing (25 × 37.5 × 3)
(C)
Washer No. 2 (25 × 37.5 × 4)
(D)
Needle bearing (25 × 30 × 20)
(E)
(F) Drive pinion collar
(G) Needle bearing (30 × 37 × 23)
Thrust bearing (33 × 50 × 3)
(H)
3) Remove roller bearing and washer using ST
and press.
NOTE:
Do not reuse roller bearing.
ST 498077000 REMOVER
B3M0536G
G3M0607