Transfer Drive Gear - Subaru Legacy 2002 Service Manual

Manual Transmission and Differential

10. Transfer Drive Gear

A: REMOVAL
S503229A18
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-31, REMOVAL, Manual
Transmission Assembly.>
2) Remove back-up light switch and neutral posi-
tion switch. <Ref. to MT-40, REMOVAL, Switches
and Harness.>
3) Remove transfer case with extension case
assembly. <Ref. to MT-44, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove extension case assembly.
5) Remove transfer driven gear.
6) Remove transfer drive gear.
B: INSTALLATION
1) Install transfer drive gear.
Tightening torque:
26 N·m (2.7 kgf-m, 20 ft-lb)
2) Install transfer driven gear.
3) Install the extension case assembly.
4) Install transfer case and extension case assem-
bly. <Ref. to MT-44, INSTALLATION, Transfer
Case and Extension Case Assembly.>
5) Install back-up light switch and neutral position
switch. <Ref. to MT-41, INSTALLATION, Switches
and Harness.>
6) Install the manual transmission assembly from
vehicle. <Ref. to MT-33, INSTALLATION, Manual
Transmission Assembly.>
TRANSFER DRIVE GEAR
S503229
B3M1986
S503229A11
B3M1986
MT-48
C: DISASSEMBLY
1) Remove snap ring.
2) Remove ball bearing.
D: ASSEMBLY
S503229A02
1) Set ST to inner race of bearing and install to
drive shaft.
ST 39817700 INSTALLER
CAUTION:
Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton)
2) Install snap ring on transfer drive shaft.
3) Inspect clearance between snap ring and inner
race of ball bearing. <Ref. to MT-49, INSPECTION,
Transfer Drive Gear.>
S503229A06
B3M1988
B3M1989
TR0523