Subaru Legacy 2002 Service Manual page 1711

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Manual Transmission and Differential
D: ASSEMBLY
S503269A02
1) Install sleeve and assembly by matching align-
ment marks.
NOTE:
¼ Use new gear and hub assembly, if gear or hub
have been replaced.
(A)
1st gear side
(B)
2nd gear side
(C)
Flush surface
(D)
Stepped surface
2) Install washer, snap ring and sub gear to 1st
driven gear.
3) Install 1st driven gear, 1st baulk ring, gear and
hub assembly onto driven shaft.
NOTE:
¼ Take care to install gear and hub assembly in
proper direction.
¼ Align baulk ring and gear & hub assembly with
key groove.
DRIVE PINION SHAFT ASSEMBLY
B3M0077E
MT-86
4) Install 2nd driven gear bushing onto driven
shaft using ST1, ST2 and press.
CAUTION:
Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
NOTE:
¼ Attach a cloth to the end of driven shaft to pre-
vent damage.
¼ When press fitting, align oil holes of shaft and
bush.
ST1 499277200 INSTALLER
ST2 499587000 INSTALLER
5) Install 2nd driven gear, inner baulk ring, syn-
chro cone, outer baulk ring and insert onto driven
shaft.
(A)
2nd driven gear
(B)
Inner baulk ring
(C)
Synchro cone
(D)
Outer baulk ring
B3M0078F
S3M0445A

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