Release Bearing And Lever - Subaru Legacy 2002 Service Manual

4. Release Bearing and Lever

S504251
A: REMOVAL
S504251A18
1) Remove transmission assembly from vehicle
body.
<Ref. to MT-31, REMOVAL, Manual Transmission
Assembly.>
2) Remove the two clips from clutch release lever
and remove release bearing.
NOTE:
Be careful not to deform clips.
3) Remove release lever seal.
(A) Clutch release lever
(B) Release lever seal
4) Remove release lever retainer spring from
release lever pivot with a screwdriver by accessing
it through clutch housing release lever hole. Then
remove release lever.
(A) Clutch release lever
(B) Screwdriver
5) Remove pivot
RELEASE BEARING AND LEVER
B2M4222A
B2M4223A
CL-19
B: INSTALLATION
NOTE:
Before or during assembling, lubricate the follow-
ing points with a light coat of grease.
¼ Contact surface of lever and pivot
¼ Contact surface of lever and bearing
¼ Transmission main shaft spline (Use grease
containing molybdenum disulphide.)
¼ Contact surface of lever and operating cylinder
1) Install pivot.
Tightening torque:
15.7 N·m (1.6 kgf-m, 11.6 ft-lb)
2) While pushing release lever to pivot and twist-
ing it to both sides, fit retainer spring onto the con-
stricted portion of pivot.
NOTE:
¼ Apply grease (SUNLIGHT 2: P/N 003602010) to
contact point of release lever and operating cylin-
der. <Ref. to CL-3, COMPONENT, General
Description.>
¼ Confirm that retainer spring is securely fitted by
observing it through the main case hole.
(A) Release lever
3) Install release bearing and fasten it with two
clips.
4) Install release lever seal.
(A) Release lever
(B) Release lever seal
5) Install transmission assembly.
Clutch System
S504251A11
B2M4224A
B2M4222A