Rotax 915 i A series Maintenance Manual page 55

TOPICS IN THIS CHAPTER
Special Tools ...........................................................................................................................................3
Service Products .....................................................................................................................................4
System description .................................................................................................................................6
EMS Power Supply................................................................................................................................6
Drive ....................................................................................................................................................6
Safety instruction...................................................................................................................................6
Maintenance .........................................................................................................................................6
General information - removal................................................................................................................6
Before the internal generator is removed .................................................................................................6
Removal ..................................................................................................................................................7
Ignition housing - removal .....................................................................................................................7
Fly wheel assy. removal .........................................................................................................................9
Stator assy. - Removal.........................................................................................................................9
Crankshaft position sensor assy. (CPS_1, CPS_2) - removal................................................................12
Inspection .............................................................................................................................................13
Ignition housing - single parts check ...................................................................................................13
Ignition housing - check .....................................................................................................................13
Bearing bushing - check ....................................................................................................................13
Stator assy. - inspection .....................................................................................................................14
Fly wheel assy. -inspection ..................................................................................................................14
Crankshaft position sensor (CPS_1/CPS_2) - inspection......................................................................14
Wear limits ............................................................................................................................................15
Assembly ..............................................................................................................................................16
Ignition housing - assembly................................................................................................................16
Oil seal replacement ............................................................................................................................16
Oil seal - installation ..........................................................................................................................16
Stator assy. - installation ....................................................................................................................17
Controller connector - assembly .........................................................................................................18
Crankshaft position sensor assy. (CPS_1/CPS_2) - installation.............................................................19
Installation.............................................................................................................................................20
Fly wheel assy. - Installation ...............................................................................................................20
Ignition housing assy. - installation......................................................................................................20
Finishing work .....................................................................................................................................23
Effectivity: 915 i A Series
Edition 0/Rev. 0
BRP-Rotax
MAINTENANCE MANUAL HEAVY
Chapter: 24-20-00
INTERNAL GENERATOR
24-20-00
Page 1
August 01 2018