Rotax 914 F Manuals

Rotax 914 F Manuals

Manuals and User Guides for Rotax 914 F. We have 2 Rotax 914 F manuals available for free PDF download: Maintenance Manual, Installation Manual

Rotax 914 F Maintenance Manual

Rotax 914 F Maintenance Manual (274 pages)

Brand: Rotax | Category: Engine | Size: 12 MB

Table of Contents

1 Table of Contents

2
2 Index

9
3 Introduction

12
- Remarks
  12
- Engine Serial Number
  12
4 Safety

12
- Repeating Symbols
  13
- Safety Information
  13
- General Operating and Safety Instructions
  14
- Technical Documentation
  16
  - Use for Intended Purpose
    17
  - Instruction
    17
5 List of the Current

18
6 Table of Amendments

20
7 Description of Design

22
- Type Description
  22
- Engine Versions
  23
- Engine Views
  24
8 Technical Data

26
- Limits of Operation
  26
- Operating Media / Capacity
  26
- Fuel Consumption
  26
- Weights
  26
- Engine / Components
  27
9 Description of the Systems

30
10 Auxiliary Units

66
- Hydraulic Governor
  66
- Vacuum Pump
  66
- Mechanical Rev. Counter
  66
- External Alternator
  66
11 Maintenance

68
- General Proceeding Instructions
  68
- Trouble Shooting
  68
- Basic Information
  69
- Auxiliary Tools
  70
- Measuring Tools
  71
- Special Tools and Devices
  73
- Consumables
  76
  - 1) Motor Oil
    77
  - 2) Lithium Grease
    77
  - 3) Multi-Purpose Grease LZ
    77
  - 4) Corrosion Inhibiting Oil MOBILARMA 524
    77
  - 5) Grease MOLYKOTE G-N
    77
  - 6) LOCTITE Anti-Seize 76710
    77
  - 7) PU Adhesive
    77
  - 8) Silastic
    77
  - 9) LOCTITE "574 Orange
    78
  - 10) LOCTITE "380 Black
    78
  - 11) LOCTITE "648 Green
    78
  - 12) LOCTITE "221 Violet
    78
  - 13) MICRONORM Shot Blasting Abrasive
    78
  - 14) Lapping Fleece SR 4600 a - very Fine Grading
    78
  - 15) Cleaning Agents
    79
  - 16) Valve Lapping Paste
    79
- Securing Elements
  80
  - 1) Wire Securing
    80
  - 2) Nut Securing
    81
- Tightening Torques
  82
- Treatment of Corrosion and Surface Damages
  84
- Engine Preservation
  84
  - 1) Preservation of a New Engine
    85
  - 2) Engine Back to Operation
    85
12 Maintenance Checks

88
13 Maintenance of the Various Systems

124
- Fuel System
  124
  - 1) Removal of Carburetors, Carburetor Flanges, Fuel Tubes and Drip Trays
    124
  - 2) BING Constant Depression Carburetor: Check and Maintenance
    124
    
    1) General
    124
    
    2) Leakage Test of Float Needle Valve
    125
    
    3) Carburetor Components
    125
    
    4) Diaphragm
    127
    
    5) Jet Needle, Carburetor Piston
    127
    
    6) Float Chamber, Floats
    128
    
    7) Float Suspension
    128
    
    8) Jets
    128
    
    10) Starting Carburetor (Choke)
    129
    
    11) Carburetor Reassembly
    129
    
    9) Check of Float Needle Valve
    129
  - 3) Carburetor Synchronization
    130
    
    1) Mechanical Synchronization
    130
    
    2) Pneumatic Synchronization
    130
  - 4) Idle Speed Adjustment
    131
  - 5) Check of the Fuel System
    132
    
    1) General Notes on Fuels
    132
  - 6) Fuel Pressure
    133
  - 7) Carburetor Flange, Drip Tray
    134
  - 8) Fuel Tubes
    135
  - 9) Fuel Pressure Regulator
    135
  - 10) Fuel Pump
    136
  - 11) Pressure Connection Tubes
    138
  - 12) Reassembly of Carburetors, Carburetor Flanges, Fuel Tubes and Drip Trays
    140
- Lubricating System
  142
  - 1) Oil Pump
    142
    
    1) Oil Pump Removal (Main- and Suction Oil Pump)
    142
    
    2) Oil Pump Disassembly
    143
    
    3) Oil Pump Checking
    144
    
    4) Oil Pump Re-Assembly
    145
  - 2) Check Valve (Turbo)
    146
  - 3) Oil Sump Container (Turbo)
    146
  - 4) Magnetic Screw
    147
  - 5) Drain Screw
    147
  - 6) Oil Tank
    148
  - 7) Oil Tubes (Steel Tubes)
    149
  - 8) Oil Tubes
    150
  - 9) Oil Cooler
    150
  - 10) Venting of Lubrication System
    150
- Cooling System
  152
  - 1) Water Pump Removal
    152
  - 2) Water Pump Housing - Disassembly and Check
    153
  - 3) Magneto Hub
    154
  - 4) Ignition Housing - Removal and Check
    154
  - 5) Water Pump Shaft - Removal
    157
  - 6) Rotary Seal - Removal
    158
  - 6) Rotary Seal - Refitting
    158
  - 8) Section through Water Pump
    159
  - 9) Fitting of Ignition Housing
    160
  - 10) Water Pump Housing - Reassembly
    161
  - 11) Expansion Tank
    162
  - 12) Overflow Bottle
    162
  - 13) Radiator
    162
  - 14) Radiator Hoses
    162
  - 15) Hose Clamps
    162
  - 16) Cooling Air Baffle
    162
- Ignition System
  164
14 Maintenance of Components

228
- Electric Starter
  228
- Sprag Clutch
  230
  - 1) Sprag Clutch - Removal
    231
  - 2) Sprag Clutch - Dismantling
    231
  - 3) Sprag Clutch - Installation
    232
  - 4) Reduction Gear for Electric Starter
    232
  - 5) Fitting of Ignition Housing
    232
- Rev. Counter Drive
  233
- Propeller Gearbox
  233
- Cylinder Head - Removal
  247
  - 1) Cylinder Head - Disassembly
    248
  - 2) Valve Guides
    249
  - 3) Valve Seats
    249
  - 4) Valves
    249
  - 5) Valve Springs
    250
  - 6) Rocker Arms
    250
  - 7) Re-Assembly of Cylinder Head
    251
- Cylinder and Piston - Removal
  252
  - 1) Piston Checking
    252
  - 2) Piston Ring Checking
    253
  - 3) Dimensions of Pistons and Piston Rings
    254
  - 4) Piston Pin
    254
  - 5) Cylinder Checking
    254
- Hydraulic Valve Tappets
  255
- Push Rods
  255
- Fitting of Piston and Cylinder Assembly
  256
  - 1) Fitting of Hydraulic Valve Tappets
    256
  - 2) Fitting of Pistons
    256
  - 3) Fitting of Cylinder
    258
  - 4) Fitting of Cylinder Head
    258
- Fitting of Coolant Hoses
  259
- Fitting of Intake Manifolds
  260
15 Wear Limits for ROTAX 914 F

261
16 Form Sheets

266
- Form Sheet for Cylinders and Pistons
  266
- Form Sheet for Igniton Unit
  267
- Form Sheet for Electric Starter
  268
- Form Sheet for Crack Detection
  269
17 Authorized Distributors and Service Centers

270
18 Reporting

271

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Rotax 914 F Installation Manual

Rotax 914 F Installation Manual (102 pages)

Brand: Rotax | Category: Engine | Size: 2 MB

Table of Contents

1 Inhaltsverzeichnis 1) Table of Contents

2
- Table of Contents
  2
2 Index

6
3 Preface

8
- Remarks
  8
- Engine Serial Number
  8
4 Safety

8
- Repeating Symbols
  9
- Safety Information
  9
- Instruction
  11
- Technical Documentation
  12
5 List of the Current

14
6 Table of Amendments

15
7 Description of Design

16
8 Technical Data

20
9 Preparations for Engine Installation

22
- Transport
  22
- State of Delivery
  22
- Engine Preservation
  22
- Protective Covering
  23
10 Engine Suspension and Position

24
11 Exhaust System

30
- Operating Limits
  31
12 Cooling System

32
13 Lubrication System

40
14 Fuel System

48
15 Carburetor

54
16 Air Intake System

62
- Operating Limits
  62
- Requirements on the Air Intake System
  62
  - 1) Requirements on the Intake Air Ducting
    63
  - 2) Airfilter
    63
  - 1) Airbox
    64
- Notes to Employment of the Air Filter
  65
17 Pressure Sensors

67
- Static Pressure Sensor
  68
- Airbox Pressure Sensor
  69
  - 1) Water Trap
    69
18 Servo Motor

70
19 Elektric System

72
20 Propeller Drive

90
- Technical Data
  90
21 Vacuum Pump

91
- Technical Data
  91
22 Hydraulic Governor for Constant Speed Propeller

92
- Technical Data
  92
23 Connections for Instrumentation

93
24 Preparations for Trial Run of Engine

98
25 AUTHORIZED DISTRIBUTORS for Aircraft Engines

99

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