Rotax 915 i A SERIES Aircraft Engine Manuals

Manuals and User Guides for Rotax 915 i A SERIES Aircraft Engine. We have 9 Rotax 915 i A SERIES Aircraft Engine manuals available for free PDF download: Maintenance Manual, Operator's Manual, Service Bulletin, Service Instruction, Service Instructions Manual

Rotax 915 i A SERIES Maintenance Manual

Rotax 915 i A SERIES Maintenance Manual (523 pages)

Brand: Rotax | Category: Engine | Size: 33 MB

Table of Contents

Chapter: 00-00-00 General Note

21
- Table of Contents
  21
- General
  22
- Type Description
  23
- Abbreviations and Terms
  24
  - Conversion Table
    28
- Safety Notice
  29
  - Safety Information
    30
  - Instruction
    32
  - Maintenance Concept
    33
  - Technical Documentation
    34
  - Use for Intended Purpose
    36
- Inspection of Parts and Report of Findings
  37
- Classification of Parts for Maintenance/Repair
  39
- Maintenance
  42
  - Fastener Information
    43
  - LOCTITE Application Procedure
    44
- Lubricant
  49
- Tools
  53
Chapter: 24-20-00 Internal Generator

55
- Special Tools
  57
- Service Products
  58
- System Description
  60
  - EMS Power Supply
    60
  - Drive
    60
  - Safety Instruction
    60
  - Maintenance
    60
  - General Information - Removal
    60
  - Before the Internal Generator Is Removed
    60
- Removal
  61
- Inspection
  67
- Wear Limits
  69
- Assembly
  70
- Installation
  74
Chapter: 61-20-00 Governor

79
- Special Tools
  81
- Service Products
  82
- System Description
  84
  - Safety Instruction
    84
  - Maintenance
    84
- Removal
  85
- Inspection
  88
  - Governor Drive Check
    88
  - Finishing Work
    89
- Wear Limits
  90
- Installation
  91
Chapter: 71-00-00 Power Plant

95
- Special Tools
  97
- Installation Checklist
  98
- General Note
  100
  - Engine Preservation
    100
  - Return to Service
    100
  - Treating Rust and Surface Damage
    101
- System Description
  102
  - Description of Design
    102
- Technical Data
  103
  - Operating Limits
    103
  - Operating Fluids/Capacities
    103
  - Weights
    103
  - Engine/Components, General
    103
- Serial and Part no
  105
  - Serial Number
    105
  - Part no
    105
- Engine Components, Engine Views, Cylinder Designation and Definition of Main Axes
  106
- Maintenance
  111
- Power Plant
  112
- Installation
  117
- Engine Suspension Frame
  119
  - Removal of the Engine Suspension Frame
    119
- Inspection
  121
  - Engine Suspension Frame Check
    121
- Installation
  122
  - Installation of the Engine Suspension Frame
    122
  - Finishing Work
    122
Chapter: 72-10-00 Propeller Gearbox

127
- Special Tools
  129
- Service Products
  131
- System Description
  134
  - Safety Instructions
    134
  - Connections for Display Systems
    134
  - Maintenance
    134
- Removal
  135
  - Torsion Shaft- Removal
    135
- Disassembly
  136
- Inspection
  143
  - Propeller Gearbox Single Parts Check
    143
  - Gear Cover Assy. Check
    143
  - Propeller Shaft - Check
    144
  - Overload Clutch - Check
    145
  - Damper Clutch - Check
    146
  - Torsion Bar - Check
    147
  - Checking the Splines
    148
  - Gear Set Check (Gears)
    148
  - Pitting, General Information
    149
  - Slight Pitting
    150
  - Destructive Pitting
    151
  - Flake Pitting (Large-Area Flank Fractures)
    151
- Wear Limits
  153
- Assembly
  158
- Installation
  168
  - Needle Bearing - Installation
    168
Chapter: 72-20-00 Engine Block

171
- Special Tools
  172
- Service Products
  173
- General Note
  175
  - Safety Instructions
    175
  - Maintenance
    175
- Sprag Clutch
  176
  - Sprag Clutch - Removal
    176
  - Removal of the Sprag Clutch Housing
    176
- Disassembly
  178
  - Disassembling the Sprag Clutch Housing
    178
- Inspection
  179
  - Sprag Clutch Housing Single Parts Check
    179
  - Sprag Clutch Housing Check
    179
  - Sprag Clutch Check
    180
  - Free Wheel Gear Check
    180
  - Starter Intermediate Gear Check
    180
- Assembly
  181
  - Assembly of the Sprag Clutch Housing
    181
- Installation
  182
  - Installation of the Sprag Clutch Housing
    182
  - Measuring the Axial Clearance of the Free Wheel Gear
    183
- Wear Limits
  184
- Finishing Work
  185
Chapter: 72-30-00 Cylinder Head

187
- Special Tools
  190
- Service Products
  191
- System Description
  193
  - Safety Instruction
    193
  - Maintenance
    193
- Cylinder Head
  194
  - Cylinder Head - Removal
    194
  - Removal of Surrounding Assemblies
    194
  - Cylinder Head - Removal
    196
- Disassembly
  198
  - Disassembling the Cylinder Head
    198
  - Rocker Arm - Removal
    198
  - Valve - Removal
    198
  - Coolant Elbow Inlet - Removal
    199
  - Removal of the Oil Return Tube
    199
  - Coolant Elbow Outlet - Removal
    199
- Inspection
  201
  - Cylinder Head Single Parts Check
    201
  - Cylinder Head Studs Check
    201
  - Cylinder Head Assy. - Inspection
    201
- Hardness Test Method
  203
  - Valve Guide Check
    203
  - Valve Check
    204
  - Valve Seats Check
    204
  - Valve Spring Check
    205
  - Washer Check
    205
  - Rocker Arm Check and Rocker Arm Shaft Check
    206
  - Rocker Arm Bushing
    207
  - Push Rods
    207
- Wear Limits
  208
- Assembly
  213
  - Cylinder Head - Assembly
    213
  - Oil Return Tube Installation
    213
  - Installation of the Coolant Elbow Inlet
    213
  - Coolant Elbow Outlet - Assembly
    213
  - Coolant Elbow - Installation
    214
  - Valve Installation
    214
  - Rocker Arm - Installation
    216
- Installation
  217
  - Cylinder Head Installation
    219
- Cylinder Head (Single) Repaired Per Engine Side
  219
Chapter: 72-30-10 Displacement Parts

225
- Special Tools
  227
- Service Products
  228
- System Description
  229
  - Safety Instruction
    229
  - Maintenance
    229
- Removal
  230
  - Cylinder and Piston - Removal
    230
  - Removal of the Hydraulic Valve Tappet
    231
- Inspection
  232
  - Displacement Parts - Inspection
    232
  - Piston - Inspection
    232
  - Piston Rings - Inspection
    233
  - Piston Pin - Inspection
    234
  - Cylinder - Inspection
    234
  - Hydraulic Valve Tappet - Inspection
    235
- Wear Limits
  236
- Installation
  241
  - Cylinder and Piston - Installation
    241
  - Installation of the Hydraulic Valve Tappet
    241
  - Piston - Installation
    242
  - Cylinder Installation
    244
  - Finishing Work
    245
Chapter: 73-00-00 Fuel System

247
- System Description
  249
  - Ecu
    249
  - Fuel Filter
    249
  - Safety Instruction
    249
- Connections for Display Systems
  250
  - Pressure Sensor
    250
  - Temperature Sensor
    250
Chapter: 73-10-00 Fuel System and Distribution

251
- Special Tools
  256
- Service Products
  257
- System Description
  260
  - Fuel Pump Module
    260
  - Fuel Distribution
    260
  - Safety Instruction
    261
  - Maintenance
    261
- Disassembly
  262
  - Pressure Control Valve Hoses - Removal
    262
  - Fuel Line Assy. - Removal
    262
  - Pop off Valve - Removal
    264
  - Fuel Pump Assy. - Removal
    265
  - Fuel Pump Assy. Single Parts - Disassembly
    267
  - Fuel Pressure Regulator Assy. - Removal
    267
  - Fuel Pressure Regulator - Disassembly
    268
  - Fuel Rail - Removal
    269
  - (2/4) and (1/3) Fuel Rail - Disassembly
    272
  - Intake Manifold - Removal
    272
  - Double Ignition Coil - Removal
    272
  - 1/3 Intake Manifold - Removal
    273
  - Pressure and Temperature Sensor - Disconnection
    274
  - Airbox - Removal
    274
  - Throttle Body Assy. - Removal
    275
- Inspection
  277
  - Pop off Valve - Check
    277
  - Fuel Distribution Single Parts - Check
    277
  - Fuel Line Assy. - Inspection
    277
  - Fuel Pressure Regulator Assy. - Inspection
    277
  - Pressure Regulator Housing - Inspection
    278
  - Fuel Rail - Inspection
    278
  - Intake Manifold - Inspection
    279
  - Airbox - Inspection
    280
  - Throttle Body - Inspection
    281
  - Fuel Pump Assy. Single Parts - Check
    282
  - Fuel Pump - Inspection
    282
  - Line and Hose - Inspection
    282
  - Air Filter - Inspection
    283
- Assembly
  284
  - Fuel Pressure Regulator - Assembly
    284
  - Airbox - Assembly
    284
- Installation of (2/4) and (1/3) Fuel Rails
  286
- Fuel Pressure Regulator Assy. - Installation
  288
- Fuel Pump Assy. Single Parts - Assembly
  290
- Fuel Pump Assy. - Assembly
  291
- Throttle Body Assy. - Installation
  292
- Airbox - Installation
  293
- Fuel Line Assy. - Installation
  294
- Pop off Valve - Installation
  296
- Pressure Control Valve Hoses - Installation
  297
- Finishing Work
  298

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Rotax 915 i A SERIES Maintenance Manual

Rotax 915 i A SERIES Maintenance Manual (160 pages)

Brand: Rotax | Category: Engine | Size: 20 MB

Table of Contents

Chapter: 00-00-00 General Note

13
- List of Effective Pages
  7
- Table of Amendments
  11
- Table of Contents
  13
- General
  14
- Type Description
  15
- Abbreviations and Terms
  16
  - Conversion Table
    19
- Safety Notice
  20
  - Safety Information
    21
  - Instruction
    23
  - Maintenance Concept
    24
  - Technical Documentation
    25
  - Use for Intended Purpose
    27
Chapter: 05-00-00 Maintenance

31
- General Note
  32
- Authorized Personnel
  33
- Procedure Notes
  34
- Trouble Shooting
  36
- Consumable Materials
  37
- Acceptable Methods, Techniques and Practice
  41
Chapter: 05-10-00 Time Limits

43
- Definition of Terms
  44
  - Operating Hours
    44
  - Terminology
    44
  - Time Limit
    45
  - Life Cycle
    45
  - General Overhaul (TBO)
    45
  - Purging the Oil System
    45
- Time Limit
  46
  - Time Limit for Parts
    47
  - Time Limit for the Coolant
    48
  - Annual Inspection
    48
Brp-Rotax Chapter: 05-20-00 Scheduled Maintenance Checks

49
Chapter: 05-50-00 Unscheduled Maintenance Checks

63
- Engine Check after Propeller Strike Incidents
  64
- Examination after Engine Failure
  76
Chapter: 12-10-00 Replenishing Operating Fluids

99
- Servicing Points on the Engine
  100
- Fluid Capacities
  101
- Cooling System
  102
  - Coolant Check/Replenish
    102
- Lubrication System
  105
  - Oil Level Check/Replenish
    105
Chapter: 12-20-00 Scheduled Maintenance

109
- Engine Cleaning
  111
- Visual Inspection
  112
  - Checking the Engine Suspension
    112
  - Corrosion
    113
- Leakage Check
  114
- Checking the Compression
  116
- Engine Management ECU
  119
  - Checking ECU
    119
  - Read out the ECU Data Memory
    119
- Locking/Loosen of the Crankshaft
  121
- Test Run of Engine
  123
- Cooling System
  125
  - Checking the Cooling System
    126
  - Replacing the Coolant
    126
  - Flushing the Cooling System
    128
  - Expansion Tank, Radiator Cap
    129
- Fuel System
  130
  - Leak Tests
    131
  - Checking the Fuel Lines
    131
  - Checking the Fuel Pressure Regulator
    131
  - Fuel Injectors
    132
  - Fuel Rail
    132
- Lubrication
  133
  - Oil Change
    135
  - Oil Filter Removing
    136
  - Inspecting of the Oil Filter Components
    138
  - Installing New Oil Filter
    140
  - Cleaning the Oil Tank
    141
  - Purging the Oil System
    143
  - Flushing the Oil Circuit
    143
- Inspecting the Magnetic Plug
  145
  - Installation of the Magnetic Plug
    146
- Electric System
  147
  - Check of Wiring
    148
  - Replacement of Spark Plugs
    149
  - Remove the Spark Plugs
    149
  - Inspection of Spark Plugs
    149
  - Installation of Spark Plug
    150
  - Fuse Unit (FUSE BOX)
    151
- Turbocharger
  152
  - Propeller Gearbox
    153

Rotax 915 i A SERIES Operator's Manual

Rotax 915 i A SERIES Operator's Manual (141 pages)

Brand: Rotax | Category: Engine | Size: 11 MB

Table of Contents

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Rotax 915 i A SERIES Maintenance Manual

Rotax 915 i A SERIES Maintenance Manual (120 pages)

Brand: Rotax | Category: Engine | Size: 10 MB

Table of Contents

Table of Contents
35
TOPICS in this CHAPTER Special Tools
35
Service Products
37
System Description
40
- Safety Instructions
  40
- Connections for Display Systems
  40
- Maintenance
  40
Removal
41
- Gearbox Oil Line Assy - Removal
  41
- Torsion Shaft- Removal
  42
Disassembly
44
Inspection
53
- Propeller Gearbox Single Parts Check
  53
- Gear Cover Assy. Check
  53
- Propeller Shaft - Check
  54
- Overload Clutch - Check
  55
- Damper Clutch - Check
  56
- Torsion Bar - Check
  57
- Checking the Splines
  58
- Gear Set Check (Gears)
  58
- Pitting, General Information
  59
- Slight Pitting
  60
- Destructive Pitting
  61
- Flake Pitting (Large-Area Flank Fractures)
  61
Wear Limits
63
Assembly
68
Installation
80
- Blinding Shim - Installation
  80
- Oil Inlet Flange- Installation
  80

Rotax 915 i A SERIES Service Bulletin

Rotax 915 i A SERIES Service Bulletin (35 pages)

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Rotax 915 i A SERIES Service Instruction

Rotax 915 i A SERIES Service Instruction (23 pages)

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Rotax 915 i A SERIES Service Instructions Manual

Rotax 915 i A SERIES Service Instructions Manual (18 pages)

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Rotax 915 i A SERIES Service Instruction

Rotax 915 i A SERIES Service Instruction (15 pages)

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Rotax 915 i A SERIES Service Instruction

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