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912 iSc Sport
Rotax 912 iSc Sport Manuals
Manuals and User Guides for Rotax 912 iSc Sport. We have
4
Rotax 912 iSc Sport manuals available for free PDF download: Maintenance Manual, Operator's Manual
Rotax 912 iSc Sport Maintenance Manual (448 pages)
Brand:
Rotax
| Category:
Engine
| Size: 63 MB
Table of Contents
Table of Contents
15
General Note
17
Abbreviations and Terms Used in this Manual
19
Conversion Table
22
Safety Notice
23
Safety Information
24
Instruction
26
Maintenance Concept
27
Technical Documentation
28
Use for Intended Purpose
30
Inspection of Parts and Report of Findings
31
Classification of Parts for Maintenance/Repair
33
Maintenance
37
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Rotax 912 iSc Sport Maintenance Manual (168 pages)
Line Maintenance
Brand:
Rotax
| Category:
Engine
| Size: 27 MB
Table of Contents
Chapter: 00-00-00 General Note
13
Table of Contents
13
General
14
Type Description
15
Scope of Supply
16
Abbreviations and Terms
17
Conversion Table
21
Safety Notice
22
Safety Information
23
Instruction
25
Maintenance Concept
26
Technical Documentation
27
Use for Intended Purpose
29
Chapter: 05-00-00 Maintenance
33
General Note
34
Authorized Personnel
35
Procedure Notes
36
Troubleshooting
38
Consumable Materials
39
Acceptable Methods, Techniques and Practice
43
Chapter: 05-10-00 Time Limits
45
Definition of Terms
46
Operating Hours
46
Terminology
46
Time Limit
46
Life Cycle
47
General Overhaul (TBO)
47
Purging the Oil System
47
Time Limit
48
Time Limit for Parts
49
Time Limit for the Coolant
50
Annual Inspection
50
Brp-Rotax Chapter: 05-20-00 Scheduled Maintenance Checks
51
Scheduled Maintenance Checks
52
Unscheduled Maintenance Checks
53
Visual Inspection
55
Maintenance Schedule Procedures (Maintenance Check List)
56
Check List/Maintenance Schedule
57
Maintenance Schedule
59
Chapter: 05-50-00 Unscheduled Maintenance Checks
67
Engine Check after Propeller Strike Incidents
68
Removal of the Propeller Gearbox
68
Removal of the Drive Gear
71
Installation of Propeller Gearbox
72
Propeller Gearbox with Integrated Overload Clutch
77
Checking of the Overload Clutch
78
Examination after Engine Failure
81
Returning Engine to Service after Submerging in Water
82
Inspection in Extreme Climatic Conditions
83
Diminished Functional Capability of EMS
84
Returning Engine to Service after Influence by Fire
84
Exceeding of Max. Admissible Engine RPM
84
Exceeding of Max. Coolant Temperature
86
Non Compliance with the Coolant Specification
87
Exceeding the Max. Permissible Oil Temperature
89
Oil Pressure below Minimum Value
91
Oil Specification Not Respected
93
Spark Plug Not in Accordance with Specification
95
Non Compliance of Fuel Quality
95
Smooth Performance of the Engine
96
Lightning Strike
97
Reporting
98
Introduction
101
Chapter: 12-10-00 Replenishing Operating Fluids
103
Servicing Points on the Engine
104
Fluid Capacities
105
Cooling System
106
Coolant Check/Replenish
106
Lubrication System
109
Oil Level Check/Replenish
109
Chapter: 12-20-00 Scheduled Maintenance
113
Engine Cleaning
115
Visual Inspection
116
Checking the Engine Suspension
116
Corrosion
116
Leakage Check
117
Differential Pressure Check
119
Compression Check for Fault-Tracing
121
Engine Management ECU
123
Checking ECU
124
Read out the ECU Data Memory
124
Locking/Loosen of the Crankshaft
125
Test Run of Engine
127
Checking the V-Belt Tension
129
Belt Tension Adjustment
130
Air Intake System
131
Checking Air Intake System
132
Cleaning the Dry Air Filter
132
Replacing the Dry Air Filter
134
Cooling System
135
Checking the Cooling System
136
Replacing the Coolant
136
Flushing the Cooling System
138
Expansion Tank, Radiator Cap
139
Overflow Bottle
140
Accessories (Including Radiator, Radiator Hoses, Hose Clamps, Cooling Air Ducts)
140
Fuel System
141
Leak Tests
142
Checking the Fuel Lines
142
Checking the Fuel Pressure Regulator
142
Fuel Pumps
143
Check Valves
143
Fuel Injectors
143
Fuel Rail
143
Lubrication
144
Oil Change
146
Oil Filter Replacement
147
Inspecting of the Oil Filter Components
149
Installing New Oil Filter
151
Cleaning the Oil Tank
152
Purging the Oil System
154
Flushing the Oil Circuit
154
Inspecting the Magnetic Plug
156
Installation of the Magnetic Plug
157
Electric System
158
Check of Wiring
159
Replacement of Spark Plugs
160
Remove the Spark Plugs
160
Inspection of Spark Plugs
160
Installation of Spark Plug
162
Fuse Unit (FUSE BOX)
163
Propeller Gearbox
164
Checking the Propeller Gearbox
164
Rotax 912 iSc Sport Maintenance Manual (158 pages)
912 i series
Brand:
Rotax
| Category:
Engine
| Size: 3 MB
Table of Contents
Chapter: 00-00-00 General Note
11
Table of Contents
11
General Note
13
Abbreviations and Terms Used in this Manual
15
Conversion Table
18
Safety Notice
20
Instruction
22
Maintenance Concept
23
Technical Documentation
24
Use for Intended Purpose
26
Chapter: 05-00-00 Maintenance
29
Maintenance
31
General Note
31
Authorized Personnel
32
Procedure Notes
34
Trouble Shooting
36
Consumable Materials
37
Chapter: 05-10-00 Time Limits
41
Definition of Terms
43
Operating Hours
43
Time Limit
43
Life Cycle
43
General Overhaul (TBO)
44
Time Limit
45
Time Limit for Parts
47
Time Limit for the Coolant
47
Annual Inspection
47
Chapter: 05-50-00 Unscheduled Maintenance Checks
67
Engine Check after Propeller Strike Incidents
69
Propeller Gearbox with Integrated Overload
69
Checking of the Overload Clutch
71
Examination after Engine Failure
73
Returning Engine to Service after Submerging
75
Inspection in Extreme Climatic Conditions
76
Diminished Functional Capability of ECU
76
Exceeding of Max. Admissible Engine RPM
77
Exceeding of Max. Coolant Temperature
78
Exceeding the Max. Permissible Oil Tempera
80
Oil Pressure below Minimum Value
82
Oil Specification Not Respected
84
Spark Plug Not in Accordance with Specification
86
Non Compliance with Fuel Quality
86
Smooth Performance of the Engine
87
Lightning Strike
88
Reporting
89
Chapter: 12-10-00 Replenishing Operating Fluids
93
Fluid Capacities
97
General Note
97
Cooling System
99
Coolant Check/Replenish
99
Lubrication System
101
Oil Level Check/Replenish
101
Chapter: 12-20-00 Scheduled Maintenance
103
Engine Cleaning
105
Visual Inspection
107
Checking the Engine Suspension
107
Corrosion
108
Leakage Check
109
Checking the Compression
111
Engine Management ECU
115
Checking ECU
115
Read out the ECU Data Memory
115
Locking/Loosen of the Crankshaft
117
Test Run of Engine
119
Checking the V-Belt Tension
121
Air Intake System
123
Checking the Air Intake System
124
Cleaning the Dry Air Filter
124
Replacing the Dry Air Filter
126
Cooling System
127
Checking the Cool System
127
Replacing the Coolant
128
Flushing the Cooling System
130
Expansion Tank, Radiator Cap
131
Overflow Bottle
132
Accessories
132
Fuel System
133
Fuel Pump
133
Fuel Injector
133
Fuel Rail
135
Oil Change
139
Oil Filter Replacement
140
Install Oil Filter
141
Inspection of the Oil Filter Insert
142
Cleaning the Oil Tank
143
Purging the Oil System
145
Flushing the Oil Circuit
145
Inspecting the Magnetic Plug
147
Installation of the Magnetic Plug
148
Electric System
149
Check of Wiring
150
Replacement of Spark Plugs
151
Inspection of Spark Plugs
152
Installation of Spark Plug
153
Fuse Unit (FUSE BOX)
153
Propeller Gearbox
155
Checking the Propeller Gearbox
155
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Rotax 912 iSc Sport Operator's Manual (92 pages)
Brand:
Rotax
| Category:
Engine
| Size: 2 MB
Table of Contents
Table of Contents
3
INTRO) Introduction
5
LEP) List of Effective Pages
7
TOA) Table of Amendments
9
General Note
11
Chapter 1 General Note
11
General
12
Abbreviations and Terms
13
Safety
17
Safety Information
19
Technical Documentation
22
Type Description
24
Chapter 2 Operating Instructions
25
3) Standard Operation
33
Chapter 3 Standard Operation
33
Daily Checks
34
Pre-Flight Checks
37
Engine Start
38
After Engine Start
42
Engine Run-Up
42
Cruising
45
Engine Shut-Off
45
Cold Weather Operation
46
4) Abnormal Operation
47
Chapter 4 Abnormal Operation
47
Ems
49
Failure of the EMS Power Supply
51
EMS Voltage Supply below the Minimum Required Level
52
Engine
52
Occurrence of Uncharacteristic and Severe Engine
52
Vibrations
52
Re-Start During Flight
52
Exceeding Max. Admissible Engine Speed
52
The Sprag Clutch Fails to Decouple from the Starter
53
Temperature - Coolant
53
Exceeding of Max. Admissible Oil Temperature
53
Temperature
53
Oil Pressure/Fuel Pressure
54
Oil Pressure below Minimum - on Ground
54
Oil Pressure above Permitted Range at Low Ambient
54
Temperatures
54
Fuel Pressure Outside Range
55
Engine on Fire or Fire in the Engine Compartment
55
Trouble Shooting
55
Chapter 5 -Performanceandfuelconsumption
63
Chapter 6 Weights
63
7) System Description
65
Chapter 7 System Description
65
Basic Specification
66
General Specification
66
Technical Data
66
Engine Components
67
Cylinder Arrangement
68
Direction of Rotation
68
Cooling System
69
Fuel System
70
Lubrication System
73
Electric System
75
Engine Management System
76
Fuel Injection Control
76
Ignition Control
76
Communication Interfaces
78
Propeller Gearbox
78
Chapter 8 Preservation and Storage
79
Chapter 9 Supplement
83
Chapter 10 Proper Disposal
85
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