Rotax 912 Series Manuals

Manuals and User Guides for Rotax 912 Series. We have 17 Rotax 912 Series manuals available for free PDF download: Maintenance Manual, Installation Manual, Operator's Manual, Service Bulletin, Service Instruction, Service Instructions Manual, Service Information, User Manual

Rotax 912 Series User Manual

Rotax 912 Series Manual

Brand: Rotax | Category: Engine | Size: 1 MB

Table of Contents

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Rotax 912 Series Maintenance Manual

Rotax 912 Series Maintenance Manual (456 pages)

912/914 Series

Brand: Rotax | Category: Engine | Size: 15 MB

Table of Contents

Table of Contents

3
- 2 List of Chapters
  
  5
- 3 Index
  
  7
- 4 List of the Valid Pages
  
  11
- 5 Table of Amendments
  
  19
- 6 General Note
  
  21
- 7 Safety Notice
  
  23
  - Repeating Symbols
    23
- 8 Technical Documentation
  
  25
  - Filling in the Dimension Sheets
    25
  - List of Abbreviations
    26
- 9 Classification of Parts for Maintenance/Repair
  
  27
  - Determination of Actual Wear [%]
    30
- 10 Maintenance
  
  33
  - Trouble Shooting
    33
  - Tightening Torques
    33
  - Consumable Materials
    34
  - Auxiliary Tools
    37
  - Measuring Tools
    39
Table of Contents

47
- 2 System Description
  
  49
  - Description of Design
    49
  - Type Description
    50
- 3 Technical Data
  
  57
  - Operating Limits
    57
  - Operating Fluids / Capacity
    57
  - Weights
    57
  - Engine / Components
    58
- 4 Treatment of Corrosion and Surface Damage
  
  61
  - Propeller Shaft
    61
- 5 Preservation and Returning to Service
  
  63
- 6 Maintenance
  
  65
  - Engine Suspension Frame
    65
    
    1) Engine Suspension Frame Disassembly
    65
    
    2) Engine Suspension Frame Inspection
    66
    
    3) Engine Suspension Frame Assembly
    66
  - Temperature- and Pressure Observation
    68
Systems Description/Maintenance

69
- 2 Systems Description
  
  73
  - Propeller Gearbox
    73
  - Hydraulic Governor
    75
  - Vacuum Pump
    76
  - Connections for Instrumentation
    76
    
    1) Mechanical Rev Counter and Hourmeter (Optional)
    76
- 3 Maintenance
  
  77
  - Removal of the Fly Wheel Hub
    77
  - Vacuum Pump Removal and Inspection
    78
  - Governor Removal and Inspection
    78
  - Ignition Housing Removal and Inspection
    79
  - Ignition Housing Fitting
    82
  - Sprag Clutch
    83
    
    1) Sprag Clutch Removal
    84
    
    2) Sprag Clutch Dismantling
    85
    
    3) Sprag Clutch Installation
    86
  - Reduction Gear for Electric Starter
    88
  - Rev Counter Drive
    89
  - Propeller Gearbox
    90
    
    3) Removal of Roller Bearing for - Series 4
    92
    
    4) Propeller Gearbox Disassembly
    96
    
    5) Propeller Shaft Removal
    98
    
    6) Vacuum Pump Drive Removal
    100
    
    7) Propeller Governor Drive Removal
    101
    
    9) Vacuum Pump Drive Installation
    106
    
    10) Gearbox Components Inspection
    107
    
    11) Toothed Shaft Profiles Inspection
    111
    
    12) Gear Set (Gear Wheels) Inspection
    112
    
    13) Propeller Gearbox Reassembly
    117
    
    14) Disc Spring Pre-Tension Adjustment
    119
    
    15) Propeller Gearbox - Installation
    121
  - Cylinder Head - Removal
    123
  - Cylinder Head - Disassembly
    125
    
    1) Cylinder Head and Studs
    127
    
    2) Reworking of the Sealing Surface to the Exhaust Manifold
    129
    
    3) Valve Guides
    130
    
    4) Valve Seats
    131
    
    5) Valves
    132
    
    6) Valve Springs
    135
    
    7) Washers
    137
    
    8) Rocker Arm and Rocker Arm Shaft
    138
    
    1) Rocker Arm with Plastic Bushing
    139
    
    2) Rocker Arm with Pressed Sinter Bushing
    140
    
    3) Rocker Arm Shaft
    140
  - Cylinder Head Reassembly
    141
  - Cylinder and Piston - Removal
    143
    
    1) Checking Pistons
    145
    
    2) Checking the Piston Ring
    147
    
    3) Piston Pin
    148
    
    4) Cylinders Inspection
    149
  - Hydraulic Valve Tappets
    151
  - Pushrods
    153
    
    1) Hydraulic Valve Tappets Fitting
    154
    
    2) Pistons Fitting
    154
    
    Piston and Cylinder Assembly Fitting
    154
    
    3) Cylinders Fitting
    158
    
    4) Cylinder Head Fitting
    160
    
    Intake Manifold and Compensation Tube Assembly
    163
- 4 Wear Limits
  
  165
  - Cylinder Head
    176
- 5 Form Sheets
  
  185
  - Form Sheet for Material Testing ROTAX 912/914 Series
    185
    
    1) Inspection on Cracks
    185
Systems Description/Maintenance

187
- 2 Systems Description
  
  189
  - Fuel System (on 912 Series)
    189
  - Fuel System (on 914 Series)
    191
  - Fuel Filter
    193
  - Fuel Pump (on 912 Series)
    193
  - Fuel Pump (on 914 Series)
    193
  - Fuel Pressure Regulator (Only on 914 Series)
    194
  - Pressure Connecting Lines (Only on 914 Series)
    196
  - BING Constant Depression Carburetor Type 64-3
    198
  - Handling of Fuel
    201
  - Connections for Instrumentation
    202
    
    1) Airbox Air Temperature Display (Only on 914 Series)
    202
    
    2) Boost Pressure Display
    202
  - Carb Heat System and Winter Operation
    202
- 3 Maintenance
  
  203
  - BING-Constant Depression Carburetor Inspection
    207
    
    2) Float Needle Valve Leakage Test
    208
    
    3) Individual Components of the Carburetor (on the 912 Series)73-00-00
    209
    
    4) Individual Components of the Carburetor (on the 914 Series)73-00-00
    210
    
    5) Diaphragm
    211
    
    6) Jet Needle
    211
    
    7) Float Chamber, Floats
    213
    
    8) Float Brackets
    214
    
    9) Carburetor Jets
    215
    
    10) Float Needle Valve Inspection
    216
  - 11) Starting Carburetor (Choke)
    217
  - 12) Carburetor Assembly
    217
  - 13) Carburetor Synchronization
    219
  - 14) Idle Speed Adjustment
    219
  - 15) Throttle Cable and Linkage
    219
  - General Information on the Fuel System
    220
    
    1) Fuel Pressure (on 912 Series)
    221
    
    2) Fuel Pressure (on 914 Series)
    223
    
    3) Carburetor Sockets
    224
    
    4) Fuel Lines (on 912 Series)
    226
    
    5) Fuel Lines (on 914 Series)
    229
    
    6) Fuel Pressure Regulator (Only on 914 Series)
    230
    
    7) Fuel Pump (on 912 Series)
    231
    
    8) Fuel Pump (on 914 Series)
    233
    
    9) Pressure Connecting Lines (Only on 914 Series)
    235
  - Assembly of Carburetor Sockets, Carburetor and Fuel Lines
    239
    
    1) Carburetors and Carburetor Sockets
    239
    
    2) Fuel Lines (on 912 Series)
    241
    
    3) Fuel Lines (on 914 Series)
    244
  - Intake Manifolds Fitting
    246
  - Engaging the Carburetor Support
    246
  - Connecting Fuel Lines (Tank)
    247
Systems Description/Maintenance / Troubleshooting

249
- 2 Systems Description
  
  251
  - Electric System (Alternators, Ignition)
    251
    
    1) Ignition
    254
    
    2) Allocation of Trigger Coils and Ignition Circuits
    256
    
    3) Firing Order
    257
  - Connections for Instrumentation
    257
    
    1) Electronic Rev Counter
    257
- 3 Maintenance / Troubleshooting
  
  259
  - Treatment of Corrosion and Surface Damage
    259
    
    Electric System
    259
  - Checking the Ignition Unit, Trouble Shooting
    259
  - Spark Plugs
    260
  - Spark Plug Connectors and Ignition Cables
    260
  - Electronic Module, Trigger Coil Kit
    262
  - Charging Coil
    263
  - Generator Coils
    264
  - Dual Ignition Coil
    265
  - Cut-In Speed of Ignition
    266
  - Ignition Timing Control
    267
  - Ignition Circuits Inspection (Ignition Check)
    269
  - Measurement Values for the Ignition Unit
    270
  - Wiring Diagrams
    272
    
    1) Engine Internal (on the 912 Series)
    272
    
    Engine Internal (on the 914 Series)
    278
    
    Engine External (on the 914 Series)
    282
  - Ignition Electric Set Removal
    283
  - Ignition Electric Set Dismantling
    285
    
    Dual Ignition Coils Replacement
    285
  - Ignition Electric Set Reassembly
    289
  - Ignition Electric Set Refitting
    291
  - Trigger Coil Kit Replacement
    294
  - Stator Removal and Refitting
    296
  - Fly Wheel Hub
    297
  - Interference Suppression Box (Only on the 912 Series)
    300
    
    1) Interference Suppression Box Dismantling
    300
    
    2) Interference Suppression Box Wiring Diagram
    301
    
    3) Interference Suppression Box Assembly
    302
    
    4) Interference Suppression Box Fitting
    302
  - Rev Counter and Ignition Trigger Coils
    303
  - External Alternator (Optional on 912/914 Series)
    305
    
    1) Vbelt Pulley Assembly
    305
    
    2) Alternator Assembly
    305
    
    3) V-Belt Tension
    307
- 4 Wear Limits
  
  309
- 5 Form Sheets
  
  311

Rotax 912 Series Installation Manual

Rotax 912 Series Installation Manual (199 pages)

Brand: Rotax | Category: Engine | Size: 7 MB

Table of Contents

Chapter: 00-00-00 General Note

13
- Table of Amendments
  9
- Table of Contents
  13
- General Note
  15
- Type Description
  16
  - Standard Version
    17
- Abbreviations and Terms Used in this Manual
  19
  - Conversion Table
    21
- Safety Notice
  22
  - Safety Information
    23
  - Instruction
    25
  - Technical Documentation
    26
Chapter: 10-10-00 Storage and Installation

29
Chapter: 24-00-00 Electric System

43
Chapter: 61-00-00 Propeller Drive

63
- Technical Data
  65
  - Technical Data
    67
- Vacuum Pump
  67
- Hydraulic Governor for Constant Speed Propeller
  69
  - Technical Data for Connections
    69
  - Effectivity: 912 Series Edition 2/Rev
    69
Chapter: 72-00-00 Engine

71
- Engine Components, Engine Views, Cylinder Designation
  73
  - Side View
    73
  - Front View
    74
  - Top View
    75
- Technical Data
  77
  - Weight
    77
  - Installation Dimensions
    78
  - Moments of Inertia
    78
Chapter: 73-00-00 Fuel System

81
- Fuel System
  83
  - Description of System
    83
- Operating Limits
  85
  - Fuel Pressure
    85
    
    Electrical Fuel Pump
    86
    
    Requirements of the Fuel System
    86
    
    Fuel Manifold
    88
    
    Fuel Pump
    90
    
    Check Valve
    90
  - Carburetor
    91
    
    Requirements on the Carburetor
    91
    
    Drainage Piping on Airbox and Drip Trays
    93
    
    Drainage Piping on Carburetor
    94
  - Connections for Bowden Cable Actuation and Permissible Load
    95
    
    Technical Data
    95
    
    Requirements on Cable Actuation
    97
    
    Requirements on the Throttle Lever
    98
  - Air Intake System
    101
    
    Operating Limits
    101
    
    Requirements on the Air Intake System
    102
    
    Requirements on the Intake Air Ducting
    103
    
    Airfilter
    107
    
    Data for Optional Components of Air Intake System
    107

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Rotax 912 Series Maintenance Manual

Rotax 912 Series Maintenance Manual (126 pages)

Brand: Rotax | Category: Engine | Size: 7 MB

Table of Contents

1 Table of Contents Table of Contents

2
- Table of Contents
  2
2 Index

6
3 List of the Current

8
4 Table of Amendments

10
5 Introduction

13
6 Safety

13
- Repeating Symbols
  13
7 Technical Documentation

13
8 General

13
9 Auxiliary Equipment

13
10 Description of Design

13
11 Maintenance

15
- General Note
  15
- Version
  15
- Procedure Notes
  15
- Auxiliary Tools
  16
- Measuring Tools
  17
- Special Tools and Devices
  18
- Consumable Materials
  24
  - Motor Oil
    26
  - Lithium Grease
    26
  - Multi-Purpose Grease LZ
    26
  - 4) Corrosion Inhibiting Oil Mobil®Arma 524
    26
  - Silastic 743 Rtv
    26
  - Loctite® Antiseize 15378
    26
  - LOCTITE® "574 Orange
    26
  - 8) LOCTITE® "380 Black
    27
  - 9) LOCTITE® "648 Green
    27
  - 10) LOCTITE® "221 Violet
    27
  - 11) LOCTITE® "243 Blue
    27
  - 12) LOCTITE® "603 Green
    27
  - 13) MICRONORM Shot Blasting Abrasive
    27
  - 14) Lapping Fleece SR 4600 a - very Fine Grading
    28
  - 15) Cleaning Agents
    28
  - 16) Valve Lapping Paste
    28
  - 17) MOLYKOTE® 44 Medium
    28
  - 18) Grease MOLYKOTE® GN
    28
  - 19) K&N® Filteroil 99 - 1131
    28
- Securing Elements
  29
  - Safety Wiring
    29
  - 2) Nut Securing
    30
- Tightening Torques
  31
- Treatment of Corrosion and Surface Damages
  32
- Engine Preservation and Engine Back to Operation
  32
  - 1) Preservation of a New Engine
    33
  - 2) Engine Back to Operation
    33
12 Periodic Maintenance

34
13 Maintenance of the Systems

35
- Fuel System
  35
  - 1) Removal of Carburetors and Carburetor Flange
    35
  - BING Constant Depression Carburetor: Check and Maintenance
    36
    
    1) Leakage Test of Float Needle Valve
    36
    
    2) Diaphragm
    37
    
    3) Jet Needle
    37
    
    4) Jets
    38
    
    5) Float Chamber
    38
    
    6) Float Suspension
    39
    
    7) Check of Float Needle Valve
    39
    
    8) Starting Carburetor (Choke)
    40
  - Check of the Fuel System
    41
    
    1) General Notes on Fuels
    41
    
    2) Fuel Pressure
    42
  - Carburetor Flange
    44
  - Fuel Pump
    45
  - 6) Fuel Tubes
    46
  - 7) Carburetor Flange, Carburetor
    47
- Lubricating System
  48
  - 1) Oil Pump Removal
    48
  - 2) Oil Pump Checking
    48
  - 3) Oil Pump Reassembly
    49
  - Magnetic Plug
    50
  - Drain Screw
    50
- Cooling System
  51
  - 1) Water Pump Removal
    51
  - 2) Water Pump Housing Disassembly and Inspection
    51
  - Magneto Hub
    52
  - Ignition Housing Disassembly and Inspect
    52
  - 5) Water Pump Shaft Disassembly
    55
  - 6) Rotary Seal Disassembly
    55
  - Rotary Seal Reassembly
    56
  - 8) Crosssection of Water Pump
    57
  - Ignition Housing Reassembly
    58
  - 10) Water Pump Housing Reassembly
    59
  - 11) Hose Clamps
    60
  - 12) Cooling Air Baffle
    60
- Ignition System
  61
- Temperature- and Pressure Measuring System
  77

Rotax 912 Series Maintenance Manual

Rotax 912 Series Maintenance Manual (173 pages)

Brand: Rotax | Category: Engine | Size: 4 MB

Table of Contents

Chapter: 00-00-00 General Note

11
- January
  6
- Table of Amendments
  7
- Table of Contents
  11
- General Note
  13
  - September
    13
- Abbreviations and Terms Used in this Manual
  15
  - Conversion Table
    18
- Safety Notice
  19
  - Instruction
    22
  - Maintenance Concept
    23
  - Technical Documentation
    24
  - Use for Intended Purpose
    26
Chapter: 05-00-00 Maintenance

29
- Maintenance
  31
  - General Note
    31
  - Authorized Personnel
    32
  - Procedure Notes
    34
  - Trouble Shooting
    36
  - Consumable Materials
    37
Chapter: 05-10-00 Time Limits

41
- Definition of Terms
  43
  - Operating Hours
    43
  - Time Limits
    43
  - Life Cycle
    43
  - General Overhaul (TBO)
    44
  - Purging the Oil System
    44
- Time Limit
  45
  - Time Limit for Rubber Parts
    48
  - Time Limit for Fuel Pump
    48
  - Time Limit for the Coolant
    48
  - Annual Inspection
    48
Chapter: 05-50-00 Unscheduled Maintenance Checks

67
Chapter: 12-10-00 Replenishing Operating Fluids

95
- Fluid Capacities
  99
- General Note
  99
- Cooling System
  101
  - Coolant Check/Replenish
    101
- Lubrication System
  103
  - Oil Level Check/Replenish
    103

Rotax 912 Series Maintenance Manual

Rotax 912 Series Maintenance Manual (170 pages)

Brand: Rotax | Category: Engine | Size: 3 MB

Table of Contents

Chapter: 00-00-00 General Note

9
- Table of Contents
  9
- General Note
  11
- Abbreviations and Terms Used in this Manual
  13
- Conversion Table
  15
- Safety Notice
  18
- Instruction
  20
- Maintenance Concept
  21
- Technical Documentation
  22
- Use for Intended Purpose
  24
Chapter: 05-00-00 Maintenance

27
- General Note
  29
- Maintenance
  29
- Authorized Personnel
  30
- Procedure Notes
  31
- Trouble Shooting
  32
- Consumable Materials
  33
Chapter: 05-10-00 Time Limits

37
- Definition of Terms
  39
- Life Cycle
  39
- Operating Hours
  39
- Time Limits
  39
- General Overhaul (TBO)
  40
- Time Limit
  41
- Annual Inspection
  44
- Time Limit for Rubber Parts
  44
- Time Limit for the Coolant
  44
Chapter: 05-50-00 Unscheduled Maintenance Checks

63
Chapter: 12-10-00 Replenishing Operating Fluids

89
- Fluid Capacities
  93
- General Note
  93
- Coolant Check/Replenish
  95
- Cooling System
  95
- Lubrication System
  97
- Oil Level Check/Replenish
  97

Rotax 912 Series Installation Manual

Rotax 912 Series Installation Manual (136 pages)

912 Series

Brand: Rotax | Category: Engine | Size: 4 MB

Table of Contents

1 Table of Contents

3
2 Index

7
3 Preface

9
4 Safety

11
- Repeating Symbols
  11
- Safety Information
  11
- Instruction
  13
- Technical Documentation
  14
5 List of the Effective

17
6 Table of Amendments

19
7 Description of Design

21
8 Technical Data

27
- Operating Limits
  27
- Installation Dimensions
  28
- Weight
  28
- Centre of Gravity of Engine and Standard Equipment
  29
- Moments of Inertia
  29
9 Preparations for Engine Installation

31
- Transport
  31
- State of Delivery
  31
- Engine Preservation
  31
- Protective Covering
  32
10 Engine Suspension and Position

33
11 Exhaust System

39
12 Cooling System

47
13 Lubrication System

67
14 Fuel System

83

Rotax 912 Series Operator's Manual

Rotax 912 Series Operator's Manual (92 pages)

Brand: Rotax | Category: Engine | Size: 6 MB

Table of Contents

Table of Content
3
Introduction
5
List of Effective Pages
7
Table of Amendments
9
Summary of Amendments
10
Table of Contents
11
General Note
11
General
12
Engine Serial Number
12
Abbreviations and Terms
13
- Measurement
  17
- Symbols Used
  17
Safety
17
- Training
  19
- Use for Intended Purpose
  19
Safety Information
19
- Instrumentation
  20
- Engine Log Book
  20
- Maintenance
  20
- Regulations
  20
- Vacuum Pump
  21
- Technical Documentation
  22
- Status
  22
Standard Version
24
Auxiliary Equipment (Optional)
24
Type Description
26
- Side View
  27
- Top View
  27
Engine Components, Engine Views, Cylinder Designation
27
Front View
28
Technical Data
28
Fuel Consumption
28
Normal Direction of Propeller Rotation (Engine)
29
Direction of Rotation
29
- Operating Instructions
  31
- Oil Pressure
  32
- Operating Limits (912 A/F/UL)
  32
  - Performance
    32
  - Speed
    32
  - Coolant Temperature: (Coolant Exit Temperature)
    33
  - Cylinder Head Temperature
    33
  - Exhaust Gas Temperature
    33
  - Waterless Coolant
    33
  - Fuel Pressure
    34
  - Power Consumption of the External Alternator
    34
  - Power Consumption of the Hydraulic Propeller Governor
    34
  - Power Consumption of the Vacuum Pump
    34
  - Acceleration
    35
  - Oil Temperature
    35
- Operating Limits (912 S/ULS)
  35
- Operating Media-Coolant
  38
  - Antiknock Properties
    39
  - Avgas
    39
  - Mogas
    39
  - Operating Media – Fuel
    39
  - Oil Consumption
    40
  - Oil Type
    40
  - Oil Viscosity
    40
- Operating Media-Lubricants
  40
  - Temperature Range
    41
  - Standard Operation
    43
  - Coolant Level
    44
- Daily Checks
  44
  - Expansion Tank
    45
  - Overflow Bottle
    45
  - Carburetor
    46
  - Exhaust System
    46
  - Gear Box
    46
  - Mech./Electronic Components
    46
- Before Engine Start
  47
  - Oil Level
    47
  - Pre-Flight Check
    47
- Engine Start
  48
- To Observe
  49
- After Engine Start
  50
  - Ignition Check
    50
  - Throttle Response
    50
  - Warming up
    50
  - Climb
    51
- Cruising
  51
- Take-Off
  51
- Cold Weather Operation
  52
- Engine Shut-Off
  52
  - Remedy - Cold Start
    52
  - Abnormal Operation
    55
- Exceeding Max. Admissible Engine Speed
  57
- Exceeding of Max. Admissible Cooling System Temperature
  57
- Exceeding of Max. Admissible Cyl. Head Temperature
  57
- Re-Start During Flight
  57
- Exceeding of Max. Admissible Coolant Temperature
  58
- Exceeding of Max. Admissible Oil Temperature
  58
- Oil Pressure/Fuel Pressure
  58
- Engine on Fire or Fire in the Engine Compartment
  59
- Oil Pressure above Permitted Range at Low Ambient
  59
- Oil Pressure below Minimum - on Ground
  59
- Temperatures
  59
- Trouble Shooting
  60
- Engine Keeps Running with Ignition off
  60
- Starting Problems
  60
- Engine Does Not Start
  60
- Low Oil Pressure
  61
- High Oil Pressure
  61
- Oil Level Is Increasing
  61
- Cold Engine Start
  62
- Engine Hard to Start at Low Temperature
  62
- Performance and Fuel Consumption
  63
- Performance Data
  64
- Performance Graphs for Stand. Conditions (ISA)
  64
- Performance Graphs 912 A/F/UL
  64
- Values Along Propeller Curve
  64
- Performance Data for Variable Pitch Propeller
  65
- Performance Data Variable Pitch Propeller
  65
- Performance Graphs for Standard. Conditions (ISA)
  67
- Performance Graphs Engine 912 S/ULS
  67
- Performance Graph for Non Standard Conditions
  69
- Performance Graph
  69
- Weights
  71
- Weights – Engine
  71
- Weight – Accessories
  71
- System Description
  73
- Cooling System
  74
- Coolant Flow
  74
- Coolant Temperature Measuring
  74
- Fuel System
  76
- Return Line
  76
- Oil Temperature Sensor
  77
- Crankcase
  77
- Lubrication System
  77
- Electric System
  78
- Charging Coils
  78
- Ignition Circuit
  78
- Propeller Gearbox
  79
- Reduction Ratio
  79
- Overload Clutch
  79
- Torsional Shock Absorber
  80
- Backlash
  80
- Vacuum Pump or Hydraulic Governor
  80
- Preservation and Storage
  81
- Engine Preservation and Storage
  82
- Engine Back to Operation
  83
- Supplement
  85
- List of Figures
  89

Rotax 912 Series Maintenance Manual

Rotax 912 Series Maintenance Manual (104 pages)

Brand: Rotax | Category: Engine | Size: 2 MB

Table of Contents

Table of Contents

2
- Chapter 0 Introduction 00-00-00
  4
- List of Chapters
  4
- Index
  6
- Introduction
  8
  - Remarks
    8
  - Engine Serial Number
    8
  - Conversion Table and Abbreviations
    10
- Safety Notice
  12
  - Repeating Symbols
    14
  - Maintenance Concept
    14
  - Technical Documentation
    15
    
    1) Use for Intended Purpose
    16
    
    2) Instruction
    17
- Table of Amendments
  20
Table of Contents

21
- CHAPTER 0 5 TIME LIMITS / MAINTENANCE SCHEDULE 1) Table of Contents .................................................................................... 05-00-00 / 1
  23
- Maintenance
  23
  - General Note
    23
  - Authorized Personnel
    24
  - Procedure Notes
    25
  - Trouble Shooting
    26
  - Consumable Materials
    28
  - Acceptable Methods, Techniques and Practices
    32
    
    1) Nut Securing
    32
- General Note
  33
- Time Limits
  33
- Time Limits for Engine Operation
  34
- Annual Inspection
  36
- Time Limit for Rubber Parts
  36
- Time Limit for the Coolant
  36
- General Note
  37
  - Maintenance Schedule Procedures
    38
- Scheduled Maintenance Checks
  37
- Inspection Sheet/Maintenance Schedule
  40
  - Identification
    40
  - Maintenance Schedule
    42
    
    1) Engine Cleaning
    42
    
    2) Visual Inspection of the Engine
    42
    
    3) Verification of Engine Suspension
    44
    
    4) Engine External Parts
    44
Table of Contents

63
- Chapter 12 -00
  63
- Table of Contents
  63
- General Note
  65
  - Engine Cleaning
    66
  - Leakage Check
    67
  - Check of the Engine Suspension
    68
  - Check of the Air Filter
    69
  - Check of Compression
    71
  - Check of V-Belt Tension
    72
  - Locking of the Crankshaft
    73
  - Test Run of Engine
    74
- Cooling System
  76
  - Check of the Cooling System
    76
  - Renewal of the Coolant
    77
  - Flushing of the Cooling System
    77
  - Expansion Tank, Radiator Cap
    78
  - Overflow Bottle
    79
  - Equipment
    79
    
    Cooling Air Guide)
    79
- Fuel System
  80
- Lubrication System
  88
- Electric System
  98
  - Check of Wiring
    98
  - Verification or Replacement of Spark Plugs
    100
- Propeller Gearbox
  102
  - Checking of the Friction Torque
    103

Rotax 912 Series Operator's Manual

Rotax 912 Series Operator's Manual (74 pages)

Aircraft Engines

Brand: Rotax | Category: Engine | Size: 1 MB

Table of Contents

Table of Contents
2
Effectivity: 912 Serie Page
4
1 ) Table of Contents

5
2 Index

5
3 Introduction

7
- Remarks
  7
- Engine Serial Number
  7
4 Safety

9
- Repeating Symbols
  9
- Safety Information
  10
- Technical Documentation
  13
5 Index of

15
6 List of Amendments

17
7 Description of Design

19
- Type Description
  20
- Denomination of Cylinders
  21
8 Technical Data

23
- Dimensions
  23
- Weights
  23
- Fuel Consumption
  24
- Direction of Rotation
  24
9 Description of Systems

25
- Cooling System
  25
- Fuel System
  26
- Lubrication System
  27
- Electric System
  28
- Propeller Gearbox
  29
  - Hydr. Governor for Const. Speed Propeller, Vacuum Pump
    30
10 Operating Instructions

31

Rotax 912 Series Operator's Manual

Rotax 912 Series Operator's Manual (84 pages)

Brand: Rotax | Category: Engine | Size: 1 MB

Table of Contents

1) General Note

10
- Table of Contents
  10
- General Note
  11
- Abbreviations and Terms Used in this Manual
  12
- Safety
  13
- Safety Notice
  14
- Technical Documentation
  17
- Standard Version
  19
- Type Description
  20
- Effectivity: 912 Series
  23
- Technical Data
  23
- Fuel Consumption
  23
- Direction of Rotation
  23
2) Operating Instructions

24
- Operating Limits (912 A/F/UL)
  25
  - Performance
    25
  - Speed
    25
  - Acceleration
    25
  - Oil Pressure
    25
  - Oil Temperature
    25
  - Egt
    25
  - Conventional Coolant
    26
  - Waterless Coolant
    26
  - Fuel Pressure
    27
  - Power Consumption of the Hydraulic Propeller
    27
  - Power Consumption of the Vacuum Pump
    27
  - Power Consumption of the External Alternator
    27
  - Deviation from Bank Angle
    27
- Operating Limits (912 S/ULS)
  28
  - Performance
    28
  - Speed
    28
  - Acceleration
    28
  - Oil Pressure
    28
  - Oil Temperature
    28
  - Egt
    28
  - Conventional Coolant
    29
  - Waterless Coolant
    29
  - Fuel Pressure
    30
  - Power Consumption of the Hydraulic Propeller
    30
  - Power Consumption of the Vacuum Pump
    30
  - Power Consumption of the External Alternator
    30
  - Deviation from Bank Angle
    30
  - Coolant
    31
Warnu

48

Rotax 912 Series Service Bulletin

Rotax 912 Series Service Bulletin (35 pages)

Aircraft Engines

Brand: Rotax | Category: Engine | Size: 1 MB

Rotax 912 Series Service Information

Rotax 912 Series Service Information (3 pages)

Brand: Rotax | Category: Engine | Size: 0 MB

Table of Contents

Repeating Symbols
1
Introduction
1
Technical Data and General Information
1
Subject
1
Engines Affected
2
Reason
2
Responsibility
2
Compliance
2
Remedy
2
Accomplishment
2
Instructions
2
Oil Level Check
3
Replenishing of Oil Quantity
3

Rotax 912 Series Service Information

Rotax 912 Series Service Information (5 pages)

Contamination of carburetors

Brand: Rotax | Category: Engine | Size: 0 MB

Table of Contents

Repeating Symbols
1
Introduction
1
Technical Data and General Information
1
Subject
1
Reason
2
Possible Shortcomings in the Fuel System
2
Fuel Criteria
2
Compliance
3
Remedy
3

Rotax 912 Series Service Instruction

Rotax 912 Series Service Instruction (13 pages)

Brand: Rotax | Category: Engine | Size: 0 MB

Rotax 912 Series Service Instructions Manual

Rotax 912 Series Service Instructions Manual (11 pages)

Selection of suitable operating fluids

Brand: Rotax | Category: Engine | Size: 0 MB

Rotax 912 Series Service Information

Rotax 912 Series Service Information (4 pages)

Brand: Rotax | Category: Lubrication systems | Size: 0 MB

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