Rotax 912 i series Aircraft Engine Manuals

Rotax 912 i series Maintenance Manual (448 pages)

Brand: Rotax | Category: Engine | Size: 63 MB

Table of Contents
15
General Note
17
Abbreviations and Terms Used in this Manual
19
- Conversion Table
  22
Safety Notice
23
- Safety Information
  24
- Instruction
  26
- Maintenance Concept
  27
- Technical Documentation
  28
- Use for Intended Purpose
  30
Inspection of Parts and Report of Findings
31
Classification of Parts for Maintenance/Repair
33
Maintenance
37

Rotax 912 i series Installation Manual (206 pages)

Brand: Rotax | Category: Engine | Size: 22 MB

Chapter: 00-00-00 General Note

13
- Table of Amendments
  9
- Table of Contents
  13
- General Note
  15
- Type Description
  16
  - Standard Version
    17
- Abbreviations and Terms Used in this Manual
  19
  - Conversion Table
    22
- Safety Notice
  23
  - Safety Information
    24
  - Instruction
    26
  - Technical Documentation
    27
Chapter: 10-10-00 Storage and Installation

31
- Preparations for Engine Installation
  33
- Engine Suspension and Installation Position
  36
Chapter: 24-00-00 Electrical System

43
Chapter: 61-00-00 Propeller Drive

79
- Propeller Drive
  81
  - Technical Data
    81
  - Operating Limits
    82
- Hydraulic Governor for Constant Speed Propeller
  83
  - Technical Data for Connections
    83
Chapter: 72-00-00 Engine

85
- Engine Components, Engine Views, Cylinder Designation
  87
  - Side View
    87
  - Front View
    88
  - Top View, Rear View
    89
- Technical Data
  91
  - Weight
    91
  - Installation Dimensions
    92
  - Moments of Inertia
    92
  - Deviation from the Apparent Perpendicular
    93
  - Crankshaft Drive
    95
Chapter: 73-00-00 Fuel System

97
- Fuel System
  99
- Requirements of the Fuel System
  101
  - Operating Limits
    101
  - Fuel Temperature
    101
  - Fuel Pressure Indicator
    101
  - Fuel Lines
    102
  - Coarse Filter
    104
  - Water Trap
    104
  - Fine Filter
    104
  - GENUINE-ROTAX Fuel Pump Assy
    104
- Connections for Bowden Cable Actuation and Permissible Load
  111
  - Technical Data
    111
  - Requirements on Cable Actuation
    111
Chapter: 75-00-00 Cooling System

117
- Cooling System
  119
  - System Description
    119
  - Operating Limits
    121
  - Coolant Types
    122
- Checking the Efficiency of the Cooling System
  123
  - Cooling System Requirements
    124
- Connecting Sizes and Position of Connections
  127
  - ROTAX Overflow Bottle
    131
- General Notes on the Cooling System
  133
  - Coolant Capacity
    134
  - Cooling Air Duct
    135
  - General Notes on the Cooling Air Ducts
    136
  - Data for Optional Components of Cooling System
    137
Chapter: 76-00-00 Engine Management

139
- Technical Data
  143
- Connections
  144
- Connector
  144
- Installation of the Engine Control Unit Assy
  144
- FUSE BOX Assy
  145
  - Technical Data
    145
  - Connections
    146
  - Fitting the AMP Connector
    146
  - Installation Position of the FUSE BOX Assy
    147
- Maintenance Tool
  149
- Display
  151
  - Pin Assignment of Display Interfaces
    151
Chapter: 78-00-00 Exhaust System

155
- General Notes on the Exhaust System
  157
- Exhaust System Requirements
  159
  - Technical Data
    159
  - If a GENUINE-ROTAX Exhaust Is Not in Use
    159
- Attaching the Exhaust System
  161
- Dimensions of the Exhaust System
  163
  - Exhaust System Assy
    163
Chapter: 79-00-00 Lubrication System

169
- Lubrication System (Oil System)
  171
  - System Description
    171
  - Operating Limits
    172
  - Checking the Oil Circuit
    173
  - Measuring of the Vacuum
    175
  - Oil and Purging Line Requirements
    177
- Connecting Sizes and Position of Connections
  179
  - Oil Circuit
    179
  - Oil Tank
    181
  - Permissible Position and Location of the Oil Tank
    184
- General Notes on the Oil Cooler
  187
  - Permissible Position and Location of the Oil Coo
    187
  - Capacity
    188
  - Purging the Lubrication System
    189
  - Checking the Hydraulic Valve Tappet for Correct
    192
  - Replacement of Components
    193
- Data for Optional Components of Lubrication System
  195
  - Oil Cooler
    195
  - Variants of Connectors
    195

Rotax 912 i series Maintenance Manual (168 pages)

Line Maintenance

Brand: Rotax | Category: Engine | Size: 27 MB

Chapter: 00-00-00 General Note

13
- Table of Contents
  13
- General
  14
- Type Description
  15
  - Scope of Supply
    16
- Abbreviations and Terms
  17
  - Conversion Table
    21
- Safety Notice
  22
  - Safety Information
    23
  - Instruction
    25
  - Maintenance Concept
    26
  - Technical Documentation
    27
  - Use for Intended Purpose
    29
Chapter: 05-00-00 Maintenance

33
- General Note
  34
- Authorized Personnel
  35
- Procedure Notes
  36
- Troubleshooting
  38
- Consumable Materials
  39
- Acceptable Methods, Techniques and Practice
  43
Chapter: 05-10-00 Time Limits

45
- Definition of Terms
  46
  - Operating Hours
    46
  - Terminology
    46
  - Time Limit
    46
  - Life Cycle
    47
  - General Overhaul (TBO)
    47
  - Purging the Oil System
    47
- Time Limit
  48
  - Time Limit for Parts
    49
  - Time Limit for the Coolant
    50
  - Annual Inspection
    50
Brp-Rotax Chapter: 05-20-00 Scheduled Maintenance Checks

51
Chapter: 05-50-00 Unscheduled Maintenance Checks

67
Chapter: 12-10-00 Replenishing Operating Fluids

103
- Servicing Points on the Engine
  104
- Fluid Capacities
  105
- Cooling System
  106
  - Coolant Check/Replenish
    106
- Lubrication System
  109
  - Oil Level Check/Replenish
    109
Chapter: 12-20-00 Scheduled Maintenance

113
- Engine Cleaning
  115
- Visual Inspection
  116
  - Checking the Engine Suspension
    116
  - Corrosion
    116
- Leakage Check
  117
- Differential Pressure Check
  119
  - Compression Check for Fault-Tracing
    121
- Engine Management ECU
  123
  - Checking ECU
    124
  - Read out the ECU Data Memory
    124
- Locking/Loosen of the Crankshaft
  125
- Test Run of Engine
  127
- Checking the V-Belt Tension
  129
  - Belt Tension Adjustment
    130
- Air Intake System
  131
  - Checking Air Intake System
    132
  - Cleaning the Dry Air Filter
    132
  - Replacing the Dry Air Filter
    134
- Cooling System
  135
- Fuel System
  141
  - Leak Tests
    142
  - Checking the Fuel Lines
    142
  - Checking the Fuel Pressure Regulator
    142
  - Fuel Pumps
    143
  - Check Valves
    143
  - Fuel Injectors
    143
  - Fuel Rail
    143
- Lubrication
  144
  - Oil Change
    146
  - Oil Filter Replacement
    147
  - Inspecting of the Oil Filter Components
    149
  - Installing New Oil Filter
    151
  - Cleaning the Oil Tank
    152
  - Purging the Oil System
    154
  - Flushing the Oil Circuit
    154
- Inspecting the Magnetic Plug
  156
  - Installation of the Magnetic Plug
    157
- Electric System
  158
  - Check of Wiring
    159
  - Replacement of Spark Plugs
    160
  - Remove the Spark Plugs
    160
  - Inspection of Spark Plugs
    160
  - Installation of Spark Plug
    162
  - Fuse Unit (FUSE BOX)
    163
- Propeller Gearbox
  164
  - Checking the Propeller Gearbox
    164

Rotax 912 i series Operator's Manual (90 pages)

Brand: Rotax | Category: Engine | Size: 4 MB

1) General Note

11
- Table of Contents
  11
- General Note
  12
- Abbreviations and Terms Used in this Manual
  13
- Safety
  15
- Safety Notice
  16
- Technical Documentation
  19
- Standard Version
  21
- Type Description
  22
- Engine Components, Engine Views, Cylinder Designation
  23
- Technical Data
  24
- Fuel Consumption
  24
- Direction of Rotation
  24
2) Operating Instructions

25
- Operating Limits
  
  26
  - Performance
    26
  - Speed
    26
  - Acceleration
    26
  - Oil Pressure
    26
  - Oil Temperature
    27
  - Coolant Temperature
    27
  - Ambient Temperature
    27
  - Fuel Pressure
    27
  - Propeller Governor
    27
  - External Alternator
    27
  - Bank Angle
    27
- Operating Media-Coolant
  
  28
  - Conventional Coolant
    28
  - Application
    28
  - Mixture
    28
- Operating Media-Fuel
  
  29
  - Antiknock Properties
    29
- Operating Media-Lubricants
  
  30
  - Oil Type
    30
  - Oil Consumption
    30
  - Oil Specification
    30
  - Oil Viscosity
    31
  - Table of Lubricants
    31
- January 01/2012
  
  32
3) Standard Operation

33
- Daily Checks
  34
  - Coolant Level
    35
  - Mech./Electronic Components
    37
  - Throttle Valve
    37
  - Exhaust System
    37
  - Sensors/Wiring Harness
    37
- Fully Observe All the Operating and Maintenance Instructions
  34
- Before Engine Start
  38
- Pre-Flight Checks
  38
  - Operating Media
    38
  - Oil Level
    38
  - Oil Level (Oil Dipstick)
    39
- Engine Start
  40
- Prior to Take-Off
  42
  - Warming up Period
    43
- Holding Point Control
  43
  - Ground Test
    43
  - Ignition Check
    43
  - Check the Power Output
    44
  - Propeller Governor
    45
- Take-Off Climb
  45
- Engine Shut-Off
  46
- Cold Weather Operation
  47
  - Cold Start
    47
  - Icing Due to Water in Fuel
    47
4) Abnormal Operation

49
- Fault Indicated by the EMS Lamps
  50

Rotax 912 i series Operator's Manual (92 pages)

Brand: Rotax | Category: Engine | Size: 2 MB

Table of Contents

3
General Note

11
- Chapter 1 General Note
  
  11
  - General
    12
  - Abbreviations and Terms
    13
  - Safety
    17
  - Safety Information
    19
  - Technical Documentation
    22
  - Type Description
    24
- Chapter 2 Operating Instructions
  
  25
3) Standard Operation

33
- Chapter 3 Standard Operation
  
  33
  - Daily Checks
    34
  - Pre-Flight Checks
    37
  - Engine Start
    38
  - After Engine Start
    42
  - Engine Run-Up
    42
  - Cruising
    45
  - Engine Shut-Off
    45
  - Cold Weather Operation
    46
4) Abnormal Operation

47
7) System Description

65
- Chapter 7 System Description
  
  65
  - Basic Specification
    66
  - General Specification
    66
  - Technical Data
    66
  - Engine Components
    67
  - Cylinder Arrangement
    68
  - Direction of Rotation
    68
  - Cooling System
    69
  - Fuel System
    70
  - Lubrication System
    73
  - Electric System
    75
  - Engine Management System
    76
  - Fuel Injection Control
    76
  - Ignition Control
    76
  - Communication Interfaces
    78
  - Propeller Gearbox
    78
- Chapter 8 Preservation and Storage
  
  79
- Chapter 9 Supplement
  
  83
- Chapter 10 Proper Disposal
  
  85

Rotax 912 i series Service Bulletin (35 pages)

Aircraft Engines

Brand: Rotax | Category: Engine | Size: 1 MB

Rotax 912 i series Service Instructions Manual (18 pages)

Introduction of a new connector for regulator B for ROTAX

Brand: Rotax | Category: Engine | Size: 0 MB

Rotax 912 i series Service Instruction (15 pages)

Brand: Rotax | Category: Engine | Size: 4 MB

Rotax 912 i series Service Instruction (13 pages)

Brand: Rotax | Category: Engine | Size: 0 MB

Rotax 912 i series Service Instructions Manual (11 pages)

Selection of suitable operating fluids

Brand: Rotax | Category: Engine | Size: 0 MB

Rotax 912 i series Aircraft Engine Manuals

Table of Contents

Table of Contents

Chapter: 00-00-00 General Note

Chapter: 10-10-00 Storage and Installation

Chapter: 24-00-00 Electrical System

Chapter: 61-00-00 Propeller Drive

Chapter: 72-00-00 Engine

Chapter: 73-00-00 Fuel System

Chapter: 75-00-00 Cooling System

Chapter: 76-00-00 Engine Management

Chapter: 78-00-00 Exhaust System

Chapter: 79-00-00 Lubrication System

Table of Contents

Chapter: 00-00-00 General Note

Chapter: 05-00-00 Maintenance

Chapter: 05-10-00 Time Limits

Brp-Rotax Chapter: 05-20-00 Scheduled Maintenance Checks

Chapter: 05-50-00 Unscheduled Maintenance Checks

Chapter: 12-10-00 Replenishing Operating Fluids

Chapter: 12-20-00 Scheduled Maintenance

Table of Contents

1) General Note

2) Operating Instructions

Operating Limits

Operating Media-Coolant

Operating Media-Fuel

Operating Media-Lubricants

January 01/2012

3) Standard Operation

4) Abnormal Operation

Table of Contents

Table of Contents

General Note

Chapter 1 General Note

Chapter 2 Operating Instructions

3) Standard Operation

Chapter 3 Standard Operation

4) Abnormal Operation

Chapter 4 Abnormal Operation

Chapter 5 -Performanceandfuelconsumption

Chapter 6 Weights

7) System Description

Chapter 7 System Description

Chapter 8 Preservation and Storage

Chapter 9 Supplement

Chapter 10 Proper Disposal

Table of Contents

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