Assembly; Ignition Housing - Assembly; Oil Seal Replacement; Oil Seal - Installation - Rotax 915 i A series Maintenance Manual

ASSEMBLY

IGNITION HOUSING — ASSEMBLY
NOTE
Whenever the ignition housing is installed or as-
sembled, new, acid-free greased O-rings and
other sealing elements must always be used
correctly!
Step Procedure
1
Polish and then clean the contact surface
for the oil seal.

OIL SEAL REPLACEMENT

ATTENTION
The oil seal must be replaced!
NOTE
There is a 1.5 mm (0.06 in.) washer behind the
oil seal.
Step Procedure
1 If the crankshaft is damaged or worn in
the area of the oil seal sealing lip, the
channel in the sealing lip can be moved
1.5 mm (0.06 in.) by omitting the washer.
Figure 2.27
1 Oil seal
24–20–00
Page 16
August 01 2018
BRP-Rotax
MAINTENANCE MANUAL HEAVY
2 Washer (Shim)
OIL SEAL — INSTALLATION
Figure 2.28
1 Contact surface
Step Procedure
2 Place new oil seal on insertion jig part no.
876020 and lubricate. Outer: LOCTITE
5910. Inner: Engine oil.
Figure 2.29
1 Outer oil seal
Insertion jig part no.
3
876020
Step Procedure
3 Using a soft-faced hammer, tap the oil
seal with the insertion jig to press it in to
the ignition housing.
2
Inner oil seal
Effectivity: 915 i A Series
Edition 0/Rev. 0